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EGR Valve

  1. Look through opening in EGR valve body. With engine at normal operating temperature, check that valve shaft moves when engine reaches 3000-3500 RPM under no-load condition.
  2. If shaft does not move as specified, remove valve and manually check valve movementfc. If valve appears okay, check vacuum lines for leaks. If valve does not operate, clean or replace.
    NOTE: When cleaning EGR valve, DO NOT wash in solvent or degreaser or permanent damage to the valve diaphragm will result.
  3. While holding valve assembly by hand, lightly tap on sides and end of valve with plastic hammer to remove exhaust deposits from the valve seat. DO NOT place unit in a vise.
  4. Using wire wheel, buff the exhaust deposits from around mounting surface and valve. Depress valve diaphragm, look through valve outlet and inspect valve seat area for cleanliness. Repeat cleaning operation if not completely clean.
  5. Inspect valve outlet for deposits and clean as necessary. Blow clean with compressed air. Recheck valve operation by applying 7.87 in. Hg with a hand vacuum pump. Install unit using a new gasket.
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