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Control Valve Body: Assembly

  1. Install accumulator pistons, valve springs and steel balls to upper valve body.
    CAUTION: Insert steel balls in their proper positions.
    Fig 1: Installing Accumulator Pistons & Related Components
    G02003332
  2. Install support plate and upper separate plate to middle valve body.
    CAUTION: Align the hole in support plate with the hole in separate plate.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 2: Installing Support Plate & Related Components
    G02003333
  3. Install the steel balls to middle valve body.
    CAUTION: Insert steel the balls in their proper positions.
    Fig 3: Installing Steel Balls To Middle Valve Body
    G02003334
  4. Install three filters to lower valve body.
    CAUTION: Pay attention to the location of filters.
    Fig 4: Installing Filters (Strainers) To Lower Valve Body
    G02003335
  5. Install lower separate plate to lower valve body.
    Fig 5: Installing Lower Separate Plate To Lower Valve Body
    G02003336
  6. Temporarily assemble valve body.
    CAUTION: Be careful not to drop the middle valve body and upper body interior steel ball, or the lower body filter.
    Fig 6: Identifying Temporarily Assembled Valve Body
    G02003337
  7. Tighten bolts.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 7: Identifying Valve Body Bolt Types
    G02003338
  8. Install the sensor, solenoids and duty solenoids.

    Tightening torque: 

    T:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 8: Installing Sensor, Solenoids & Duty Solenoids
    G02003339
  9. Install oil strainer to lower valve body.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)