Front Differential: Assembly

Install the washer, differential bevel gear and differential bevel pinion in the differential case (RH). Insert the pinion shaft, and fit the straight pin.
NOTE: Install straight pin from reverse direction.

Fig 1: Installing Straight Pin
Install the washer and differential bevel gear to the differential case (LH). Then put the case over the differential case (RH), and connect both cases.
Install the crown gear and secure by tightening the bolt.
Standard tightening torque:
1. 62 N.m (6.3 kgf-m, 45.6 ft-lb)
Fig 2: Installing & Securing Crown Gear
Measurement of backlash (Selection of washer) Measure the gear backlash with ST1 and ST2, and insert ST2 through the access window of the case.
ST1 498247001 MAGNET BASE

ST2 498247100 DIAL GAUGE

NOTE: Measure the backlash by applying a pinion tooth between two bevel gear teeth.

Standard value:
1. 0.13 - 0.18 mm (0.0051 - 0.0071 in)
Fig 3: Measuring Backlash
Using ST, install taper roller bearing.
ST 398487700 DRIFT

Fig 4: Installing Tapered Roller Bearing