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One-way Clutch: Installation

  1. Install the one-way clutch inner race, spring retainer and return spring.
  2. Tighten eight socket head bolts from the rear side of the transmission case.

    Tightening torque: 

    1. 25 N.m (2.5 kgf-m, 18.1 ft-lb)
    CAUTION: Be sure to tighten evenly.
    Fig 1: Tightening Socket Head Bolts
    G02053420
  3. Install thrust needle bearing.
    NOTE: Place transmission case with the front facing up.
  4. Installation of the low & reverse brake: Install dish plate, driven plates, drive plates, and a retaining plate, and secure with a snap ring.
    NOTE: Pay attention to the orientation of the dish plate.
    Fig 2: Installing Dish Plate, Driven Plates, Drive Plates, Retaining Plate & Securing Snap Ring
    G02053421
  5. Apply compressed air intermittently to check for operation.
    Fig 3: Applying Compressed Air Intermittently, To Confirm Operation
    G02053422
  6. Check the clearance. (Selection of retaining plate)
    NOTE: Before measuring clearance, place the same thickness of shim on both sides to prevent retaining plate from tilting.

    Standard value: 

    1. 0.7 - 1.2 mm (0.028 - 0.047 in)

    Allowable limit: 

    1. 2.2 mm (0.087 in)
    Fig 4: Checking Retaining Plate Clearance
    G02053423
    Fig 5: Retaining Plate Chart
    G02053424
  7. Install leaf spring of low and reverse brake.
    CAUTION: Pay attention to the direction and position of leaf spring during installation.
    Fig 6: Installing Leaf Spring
    G02053425
  8. Install 2-4 brake piston, retainer and return spring to transmission case. See 2-4 Brake  .
  9. Position snap ring in transmission. Using ST, press the snap ring into place.

    ST 498677100 COMPRESSOR

    Fig 7: Positioning Snap Ring In Transmission
    G02053426
  10. Install planetary gear and low clutch assembly to transmission case.

    Install carefully while rotating the low clutch and planetary gear assembly slowly paying special attention not to damage the seal ring. See Planetary Gear and Low Clutch  .

  11. Install pressure plate, drive plate, driven plate, retaining plate and snap ring.
    Fig 8: Installing Pressure Plate, Drive Plate, Driven Plate, Retaining Plate & Snap Ring
    G02053427
  12. After all 2-4 brake component parts have been installed, blow in air intermittently and confirm the operation of the brake.
    Fig 9: Applying Compressed Air Intermittently, To Confirm Brake Operation
    G02053428
  13. Install leaf spring of 2-4 brake.
    NOTE: Be careful not to mistake the location of the leaf spring to be inserted.
    Fig 10: Installing Leaf Spring Of 2-4 Brake
    G02053429
  14. Install snap ring and thrust needle bearing.
    NOTE: Install thrust needle bearing in the correct direction.
    Fig 11: Installing Snap Ring & Thrust Needle Bearing
    G02053430
  15. Install front sun gear and thrust needle bearing.
    NOTE: Install thrust needle bearing in the correct direction.
    Fig 12: Installing Front Sun Gear & Thrust Needle Bearing
    G02053431
  16. Install the high clutch hub and thrust needle bearing.

    Attach the thrust needle bearing to the hub with vaseline and install the hub by correctly engaging the splines of the front planetary carrier.

    NOTE: Install thrust needle bearing in the correct direction.
    Fig 13: Installing High Clutch Hub & Thrust Needle Bearing
    G02053432
  17. Install the high clutch assembly. See High Clutch and Reverse Clutch  .
  18. Install the oil pump housing assembly.
  19. Secure the housing with two nuts and the bolt.

    Tightening torque: 

    1. T: 41 N.m (4.2 kgf-m, 30.4 ft-lb)
    Fig 14: Securing Oil Pump Housing
    G02053433
  20. Install control valve assembly. See Control Valve Body Assembly  .
  21. Install oil pan.
  22. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.

    Liquid gasket: 

    1. THREE BOND 1215
    NOTE: Make sure that the rubber seal and seal pipe are fitted in position.
    Fig 15: Applying Liquid Gasket
    G02053434
  23. Install the torque converter clutch case assembly to the transmission case assembly, and secure with six bolts and four nuts.
    CAUTION: When installing, be careful not to damage the torque converter clutch case bushing and oil seal.

    Tightening torque: 

    1. 41 N.m (4.2 kgf-m, 30.4 ft-lb)
  24. Without VTD: Install reduction driven gear. See Reduction Driven Gear  .

    With VTD: Install reduction driven gear. See Reduction Driven Gear  .

  25. Install the extension case to the transmission case. See INSTALLATION  .
  26. Install the rear vehicle speed sensor.

    Tightening torque: 

    1. 7 N.m (0.7 kgf-m, 5.1 ft-lb)
  27. Install air breather hose. See INSTALLATION  .
  28. Insert inhibitor switch and transmission connector into stay.
    Fig 16: Inserting Inhibitor Switch & Transmission Connector
    G02053435
  29. Install the oil cooler pipes. See INSTALLATION  .
  30. Install the oil charger pipe with O-ring. See INSTALLATION  .
  31. Insert the input shaft while turning lightly by hand.
    CAUTION: Be careful not to damage the bushing.

    Normal protrusion A: 

    1. 50 - 55 mm (1.97 - 2.17 in)
    Fig 17: Identifying Protrusion "A"
    G02053436
  32. Install the torque converter clutch assembly. See INSTALLATION  .
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