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Master Cylinder: Installation

  1. Install master cylinder to body, and install clutch pipe to master cylinder.
    CAUTION: Check that pipe is routed properly.

    Tightening torque: 

    1. T1:  15 N.m (1.5 kgf-m, 10.8 ft-lb)
    2. T2:  18 N.m (1.8 kgf-m, 13.0 ft-lb)
      Fig 1: Installing Master Cylinder & Clutch Pipe
      G02037378
  2. Connect push rod of master cylinder to clutch pedal, and install clevis pin and snap pin.
    NOTE: Apply grease to clevis pin.
    Fig 2: Identifying Push Rod & Components
    G02037379
  3. After bleeding air from system, ensure that clutch operates properly.

    See Clutch Fluid Air Bleeding  .

  4. Install air cleaner case and air intake duct.