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Service Limit

Make a measurement as follows. If it exceeds the specified service limit, replace the parts with new ones.

CAUTION:
  • Fix oil pump on a vise to make a measurement. At this time, hold oil pump with the least possible force between two wood pieces. 
  • Do not set outside of flow control valve or pulley on a vise; otherwise outside or pulley might be deformed. Select properly sized wood pieces. 
  1. Play of pulley shaft

    On condition: 

    1. P:  9.8 N (1.0 kgf, 2.2 lb)

    Service limit: 

    1. Radial play:  0.4 mm (0.016 in) or less
    Fig 1: Identifying Play Of Pulley Shaft (Radial Play)
    G02863159Courtesy of SUBARU OF AMERICA, INC.
    1. Axial play: 0.9 mm (0.035 in) or less 
    Fig 2: Identifying Play Of Pulley Shaft (Axial Play)
    G02863160Courtesy of SUBARU OF AMERICA, INC.
  2. Ditch deflection of pulley
    1. Service limit:  1.0 mm (0.039 in) or less
    NOTE: Read the value for one surface of V ditch, and then the value for another off the dial.
    Fig 3: Ditching Deflection Of Pulley
    G02863161Courtesy of SUBARU OF AMERICA, INC.
  3. Resistance to rotation of pulley

    Service limit: 

    1. Maximum load;  9.22 N (0.94 kgf, 2.07 lb) or less
    NOTE:
    • A rather higher value may be indicated when pulley starts turning.
    • Measure the load during rotation and make a judgment.
    Fig 4: Measuring Load During Rotation
    G02863162Courtesy of SUBARU OF AMERICA, INC.