Pipe Assembly: Installation
- Tighten bolt A.CAUTION: Visually check that hose between tank and pipe D is free from bending or twisting.
- Connect pipe D to oil tank.
- Connect pipe C or pressure hose to oil pump.CAUTION: Use a new gasket.
- Tightening torque: 39 N.m (4.0 kgf-m, 28.9 ft-lb)
- Tighten bolt A.
- Tightening torque: 13 N.m (1.3 kgf-m, 9.4 ft-lb)
- Temporarily connect pipes C and D.
- Temporarily install clamp E on pipes C and D, and tighten clamp E firmly.CAUTION: Ensure that the letter "8" on each clamp are diagonally opposite each other as shown in figure.
- Tightening torque: 7.4 N.m (0.75 kgf-m, 5.4 ft-lb)
- Tighten joint nut.
- Tightening torque: 15 N.m (1.5 kgf-m, 10.8 ft-lb)
- Connect pipe A and B.
Connect pipes A and B to four pipe joints of gearbox. Connect upper pipe B first, and lower pipe A second.
- Tightening torque: 13 N.m (1.3 kgf-m, 9.4 ft-lb)
- Install jack-up plate.
- Connect battery ground cable.
- Feed the specified fluid.NOTE: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.
- Finally check clearance between pipes and/or hoses, as shown above.
If clearance between cruise control pump and power steering hose is less than 10 mm (0.39 in), proceed as follows:
- Move clamped section (A) (see Fig 5
) down to a point where pipe is close to crossmember.
- Pipe-to-crossmember clearance: 10 mm (0.39 in), min.
- Check that clearance between cruise control pump and power steering hose is at least 10 mm (0.39 in). If it is not, bend section (B) down until a clearance of at least 10 mm (0.39 in) is obtained.
- Move clamped section (A) (see Fig 5
) down to a point where pipe is close to crossmember.