Intake Manifold: Assembly
- Install fuel pipe assembly and pressure regulator, etc. to intake manifold.
- Tighten bolt which installs fuel pipes on intake manifold.
- Tightening torque: 4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
- Connect right side fuel hose to injector pipe, and tighten clamp screw.
- Install fuel injector pipe.
- Connect left side fuel hose to injector pipe, and tighten clamp screw.
- Connect air assist hoses.
- Install fuel injectors.NOTE: Always use new o-rings.
- Do not forget to install the fuel injector securing clip.
- Tighten bolt which installs injector pipe on intake manifold.
- Tightening torque: 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
- Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
- Tighten two bolts which install fuel pipes on the left side of intake manifold.
- Tightening torque: 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
- Install purge control solenoid valve.
- Tightening torque: 16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Connect hoses to purge control solenoid valve.CAUTION: Connect evaporation hoses as shown in the figure.
- Install engine harness onto intake manifold.
- Connect connectors to fuel injectors and purge control solenoid valve.
- Hold engine harness by harness bands (A).
NOTE: Do not use harness band on harnesses where they are supposed to be protected by the fuel pipe protector.
- Install fuel pipe protector RH.
- Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
- Install fuel pipe protector LH.
- Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
- Connect pressure regulator vacuum hose to intake manifold.
- Install air assist injector solenoid valve to bracket.
< Ref. to INSTALLATION , Air Assist Injector Solenoid Valve.>
- Install EGR valve.
< Ref. to INSTALLATION , EGR Valve.>
- Install throttle body to intake manifold.
< Ref. to INSTALLATION , Throttle Body.>
- Install ignition coil and ignitor assembly.
- Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb)
- Connect connector to ignition coil and ignitor assembly.
- Install engine ground terminal to intake manifold.
- Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)