Intake Manifold: Assembly

Install the fuel pipe assembly and pressure regulator, etc. to the intake manifold.
Tighten the bolt which installs the fuel pipes on the intake manifold.
Tightening torque:
1. 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
Fig 1: Installing Fuel Pipe Assembly & Pressure Regulator, Etc. To Intake Manifold By Tightening Bolt
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Connect the right side fuel hose to the injector pipe, and tighten the clamp screw.

Fig 2: Connecting Right Side Fuel Hose To Injector Pipe
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Install the fuel injector pipe.

Fig 3: Installing Fuel Injector Pipe
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Connect the left side fuel hose to the injector pipe, and tighten the clamp screw.

Fig 4: Connecting Left Side Fuel Hose To Injector Pipe
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Connect the air assist hoses.

Fig 5: Connecting Air Assist Hoses
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Install the fuel injectors.
NOTE: Replace the O-rings with new ones.

Fig 6: Installing Fuel Injector By Replacing O-Ring With New Ones
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NOTE: Do not forget to install the fuel injector securing clip.

Fig 7: Installing Fuel Injector
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Tighten the bolt which installs the injector pipe on the intake manifold.
Tightening torque:
1. 5.0 N.m (0.51 kgf-m, 3.7ft-lb)
Fig 8: Injector Pipe Bolt Torque Specification
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Tightening torque:
1. 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 9: Locating 2 Bolt For Tightening
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Tighten the two bolts which install the fuel pipes on the left side of intake manifold.
Tightening torque:
1. 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
Fig 10: Identifying Bolts For Tightening
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Tighten the bolt which install the injector pipe on the intake manifold.
Tightening torque:
1. 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
Fig 11: Identifying Bolt For Tightening
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Install the purge control solenoid valve.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 12: Installing Purge Control Solenoid Valve
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Connect the hoses to the purge control solenoid valve.
CAUTION: Connect the evaporation hose as shown in the figure.

Fig 13: Installing Evaporation Hose Connection
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Install the engine harness onto the intake manifold.
Tightening torque:
1. 16 N.m (1.6 kgf-m, 11.8 ft-lb)
Connect the connectors to the fuel injectors and purge control solenoid valve.
Hold the engine harness by harness band (A) and harness bracket (B).

Fig 14: Holding Engine Harness By Harness Band & Harness Bracket
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NOTE: Do not use harness band on harnesses where they are supposed to be protected by the fuel pipe protector.
Install the fuel pipe protector RH.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 15: Installing Fuel Pipe Protector RH
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Install the fuel pipe protector LH.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 16: Installing Fuel Pipe Protector LH
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Connect the pressure regulator vacuum hose to the intake manifold.

Fig 17: Connecting Pressure Regulator Vacuum Hose To Intake Manifold
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Install the air assist injector solenoid valve to the bracket. Refer to INSTALLATION , Air Assist Injector Solenoid Valve.
Install the throttle body to the intake manifold. Refer to INSTALLATION , Throttle Body.
Install the ignition coil and ignition assembly.

Fig 18: Installing Ignition Coil & Ignitor Assembly
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Connect the connector to the ignition coil and ignitor assembly.
Install the engine ground terminal to the intake manifold.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 19: Installing Engine Ground Terminal To Intake Manifold
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