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Home >> Subaru >> 2003 >> Forester X, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) >> Intake Manifold >> Disassembly
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Intake Manifold: Disassembly

  1. Disconnect the engine ground terminal from the intake manifold.
    Fig 1: Locating Terminals For Disconnecting
    G02945169Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect the connector from the ignition coil and ignitor assembly.
    Fig 2: Locating Connector For Disconnection
    G02945170Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the ignition coil and ignitor assembly.
    Fig 3: Locating Bolts For Removing Ignition Coil & Ignitor Assembly
    G02945171Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the throttle body. Refer to REMOVAL , Throttle Body.
  5. Remove the air assist injector solenoid valve from the intake manifold. Refer to REMOVAL , Air Assist Injector Solenoid Valve.
  6. Disconnect the pressure regulator vacuum hose from the intake manifold.
    Fig 4: Disconnecting Pressure Regulator Vacuum Hose From Intake Manifold
    G02945172Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the fuel pipe protector LH.
    Fig 5: Locating Bolts Remaining Fuel Pipe Protector LH
    G02945173Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the fuel pipe protector RH.
    Fig 6: Removing Fuel Pipe Protector RH
    G02945174Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connectors from the fuel injectors.
    Fig 7: Locating Connector For Disconnection
    G02945175Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the connector from the purge control solenoid valve.
    Fig 8: Locating Connector For Disconnection
    G02945176Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the air by-pass hose from the purge control solenoid valve.
  12. Remove the harness bands (A) and harness bracket (B) which hold engine harness onto the intake manifold.
    Fig 9: Locating Harness Bands Harness Bracket For Removal
    G02945177Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the engine harness from the intake manifold.
  14. Remove the purge control solenoid valve.
    Fig 10: Locating Purge Control Solenoid Valve For Removal
    G02945178Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the bolt which installs injector pipe on the intake manifold as shown in figure.
    Fig 11: Locating Bolts For Removal
    G02945179Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the bolt which installs injector pipe on the intake manifold.
    Fig 12: Identifying Bolts Which Install Injector Pipe For Removal
    G02945180Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the two bolts which hold fuel pipes on the left side of intake manifold.
    Fig 13: Identifying Bolt Which Hold Fuel Pipes For Removal
    G02945181Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the fuel injectors.
    1. Remove the fuel injector securing clip.
      Fig 14: Removing Fuel Injector Securing Clip
      G02945182Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the fuel injector while lifting up the fuel injector pipe.
      Fig 15: Removing Fuel Injector While Lifting Up
      G02945183Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect the air by-pass hoses from the intake manifold.
    Fig 16: Disconnect Air By-Pass Hoses From Intake Manifold
    G02945184Courtesy of SUBARU OF AMERICA, INC.
  20. Loosen the clamp which holds the front left side fuel hose to the injector pipe and remove the pipe.
    Fig 17: Removing Pipe By Loosening Clamp Which Holds Front Left Side Fuel Hose To Injector Pipe
    G02945185Courtesy of SUBARU OF AMERICA, INC.
  21. Loosen the clamp which holds the front right side fuel hose to the injector pipe and remove the pipe.
    Fig 18: Removing Pipe By Loosening Clamp Which Holds Front Right Side Fuel Hose To Injector Pipe
    G02945186Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the fuel injector pipe.
    Fig 19: Removing Fuel Injector Pipe
    G02945187Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the bolt which installs the fuel pipes on the intake manifold.
    Fig 20: Locating Bolt For Removal
    G02945188Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the fuel pipe assembly and pressure regulator, from the intake manifold.