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Home >> Subaru >> 2004 >> Baja Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Filler Pipe >> Removal
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Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area. 
  • Be careful not to spill fuel on the floor. 
  1. Drain fuel from tank. Refer to DRAINING FUEL , OPERATION, FUEL.
  2. Remove rear exhaust pipe and muffler.
    NOTE: To facilitate removal, apply a coat of SUBARU CRC to matching area of rubber cushions in advance.

SUBARU CRC:  Part No. 004301003

  1. Separate rear exhaust pipe from center exhaust pipe.
    Fig 1: Removing Rear Exhaust Pipe From Center Exhaust Pipe
    G00898910Courtesy of SUBARU OF AMERICA, INC.
  2. Remove left and right rubber cushions.
    CAUTION: Be careful not to pull down muffler. 
    Fig 2: Removing Left & Right Rubber Cushions
    G00898911Courtesy of SUBARU OF AMERICA, INC.
  3. Remove front rubber cushion and detach muffler assembly.
    Fig 3: Removing Front Rubber Cushion & Detaching Muffler Assembly
    G00898912Courtesy of SUBARU OF AMERICA, INC.
  4. Remove heat sealed cover.
    Fig 4: Removing Heat Sealed Cover
    G00898913Courtesy of SUBARU OF AMERICA, INC.
  5. Place transmission jack under sub frame.
    Fig 5: Installing Transmission Jack Under Sub Frame
    G00898914Courtesy of SUBARU OF AMERICA, INC.
  6. Remove bolt which holds rear shock absorber to rear suspension arm.
    Fig 6: Removing Bolt Holding Rear Shock Absorber To Rear Suspension Arm
    G00898915Courtesy of SUBARU OF AMERICA, INC.
  7. Remove bolts which hold rear sub frame on body.
    Fig 7: Removing Bolts Which Hold Rear Sub Frame On Body
    G00898916Courtesy of SUBARU OF AMERICA, INC.
  8. Lower the rear sub frame.
    CAUTION: Be sure to lower sub frame slowly. 
    1. A =  150 mm (5.91 in)
    Fig 8: Lowering Rear Sub Frame
    G00898917Courtesy of SUBARU OF AMERICA, INC.
  9. Remove fuel filler pipe protector.
    Fig 9: Removing Fuel Filler Pipe Protector
    G00898918Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect air vent hose (A) and evaporation hose (B) from evaporation pipe assembly.
  11. Disconnect evaporation hose (C) from pressure control solenoid value.
    Fig 10: Disconnecting Evaporation Hose From Pressure Control Solenoid Value
    G00898919Courtesy of SUBARU OF AMERICA, INC.
  12. Remove bolt which holds evaporation pipe assembly on body.
    Fig 11: Removing Bolt Holding Evaporation Pipe Assembly On Body
    G00898920Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect fuel filler hose.
  14. Remove bolt which holds fuel pressure sense on fuel filler pipe and remove bolt which holds fuel filler pipe on body.
    Fig 12: Removing Bolt Holding Fuel Pressure Sense On Fuel Filler Pipe
    G00898921Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect canister hose from evaporation pipe assembly.
    Fig 13: Disconnecting Canister Hose From Evaporation Pipe Assembly
    G00898922Courtesy of SUBARU OF AMERICA, INC.
  16. Disconnect evaporation hose (O) from fuel filler pipe.
    Fig 14: Disconnecting Evaporation Hose From Fuel Filler Pipe
    G00898923Courtesy of SUBARU OF AMERICA, INC.
  17. Remove bolt which holds fuel filler pipe to body.
    Fig 15: Removing Bolt Holding Fuel Filler Pipe To Body
    G00898924Courtesy of SUBARU OF AMERICA, INC.
  18. Remove fuel filler pipe from under side of the vehicle.