Intake Manifold: Assembly

Install fuel pipe assembly and pressure regulator, etc. to intake manifold.
Tighten bolt which installs fuel pipes on intake manifold.
1. Tightening torque: 4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
Fig 1: Tightening Bolt Which Installs Fuel Pipes On Intake Manifold
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Connect right side fuel hose to injector pipe, and tighten clamp screw.

Fig 2: Connecting Right Side Fuel Hose To Injector Pipe & Tightening Screw
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Install fuel injector pipe.
Connect left side fuel hose to injector pipe, and tighten clamp screw.

Fig 3: Connecting Left Side Fuel Hose To Injector Pipe
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Connect air assist hoses.

Fig 4: Connecting Air Assist Hoses
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Install fuel injectors.
NOTE: Always use new o-rings.

Fig 5: Installing Fuel Injectors
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Do not forget to install the fuel injector securing clip.

Fig 6: Installing Fuel Injector Securing Clip
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Tighten bolt which installs injector pipe on intake manifold.
1. Tightening torque: 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
  
  Fig 7: Tightening Bolt Which Installs Injector Pipe On Intake Manifold (1 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
2. Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 8: Tightening Bolt Which Installs Injector Pipe On Intake Manifold (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Tighten two bolts which install fuel pipes on the left side of intake manifold.
1. Tightening torque: 5.0 N.m (0.51 kgf-m, 3.7 ft-lb)
Fig 9: Tightening Two Bolts Which Install Fuel Pipes On Left Side Of Intake Manifold
Courtesy of SUBARU OF AMERICA, INC.
Install purge control solenoid valve.
1. Tightening torque: 16 N.m (1.6 kgf-m, 11.8 ft-lb)
Fig 10: Installing Purge Control Solenoid Valve
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Connect hoses to purge control solenoid valve.
CAUTION: Connect evaporation hoses as shown in the figure.

Fig 11: Connecting Evaporation Hoses
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Install engine harness onto intake manifold.
Connect connectors to fuel injectors and purge control solenoid valve.
Hold engine harness by harness bands (A).

Fig 12: Binding Engine Harness By Harness Bands
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NOTE: Do not use harness band on harnesses where they are supposed to be protected by the fuel pipe protector.
Install fuel pipe protector RH.
1. Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 13: Installing Fuel Pipe Protector RH
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Install fuel pipe protector LH.
1. Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 14: Installing Fuel Pipe Protector LH
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Connect pressure regulator vacuum hose to intake manifold.

Fig 15: Connecting Pressure Regulator Vacuum Hose To Intake Manifold
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Install air assist injector solenoid valve to bracket. Refer to INSTALLATION , Air Assist Injector Solenoid Valve.
Install EGR valve. Refer to INSTALLATION , EGR Valve.
Install throttle body to intake manifold. Refer to INSTALLATION , Throttle Body.
Install ignition coil and ignitor assembly.
1. Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb)
Fig 16: Installing Ignition Coil And Ignitor Assembly
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Connect connector to ignition coil and ignitor assembly.
Install engine ground terminal to intake manifold.
1. Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)
Fig 17: Installing Engine Ground Terminal To Intake Manifold
Courtesy of SUBARU OF AMERICA, INC.