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Home >> Subaru >> 2004 >> Forester X, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Filler Pipe >> Removal
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Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area. 
  • Be careful not to spill fuel on the floor. 
  1. Release the fuel pressure. Refer to RELEASING OF FUEL PRESSURE , OPERATION, Fuel.
  2. Open the fuel filler flap lid and remove the fuel filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G00994903Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the screws holding packing in place.
    Fig 2: Identifying Screws
    G00994904Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the rear right side wheel nuts.
  7. Remove the rear right side wheel.
    Fig 3: Identifying Rear Right Side Wheel
    G00994905Courtesy of SUBARU OF AMERICA, INC.
  8. Drain the fuel from the fuel tank. Set a container under the vehicle and remove the drain plug from the fuel tank.
    Fig 4: Identifying Drain Plug & Fuel Tank
    G00994906Courtesy of SUBARU OF AMERICA, INC.
  9. Tighten the fuel drain plug.

    Tightening torque: 26 N.m (2.65 kgf-m, 19.2 ft-lb) 

    Fig 5: Tightening Fuel Drain Plug
    G00994907Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel filler pipe protector.
    Fig 6: Identifying Fuel Filler Pipe Protector
    G00994908Courtesy of SUBARU OF AMERICA, INC.
  11. Separate the evaporation hoses from the clip of fuel filler pipe.
    Fig 7: Separating Evaporation Hoses From Clip Of Fuel Filler Pipe
    G00994909Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hoses from the pipes.
    Fig 8: Disconnecting Evaporation Hoses From Pipes
    G00994910Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the fuel filler pipe bracket on the body.
    Fig 9: Identifying Bolts & Fuel Filler Pipe Bracket
    G00994911Courtesy of SUBARU OF AMERICA, INC.
  14. Loosen the clamp and separate the fuel filler hose (A) from the fuel filler pipe.
  15. Move the clip and separate the evaporation hose (B).
    Fig 10: Moving Clip & Separate Evaporation Hose
    G00994912Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel filler pipe to under side of the vehicle.
  17. Remove the evaporation pipe together with clip from the body.
    Fig 11: Identifying Evaporation Pipe
    G00994913Courtesy of SUBARU OF AMERICA, INC.