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M/T Gear Shift Lever: Assembly

  1. Clean all parts before assembly.
  2. Mount the bushing and cushion rubber on the stay.
    Fig 1: Assembling Mount Bushing And Cushion Rubber On Stay
    G00937601Courtesy of SUBARU OF AMERICA, INC.
  3. Mount each part; boot, O-ring, bushing A, spacer, bushing B, bushing and spring pin on the gear shift lever.
    NOTE:
    • Always use new O-rings.
    • Apply grease [SUNLIGHT 2 (Part No. 003602010) or equivalent] to the inner and side surfaces of the bush when Identifying the spacer.
    Fig 2: Identifying Spacer
    G00937602Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the gear shift lever into boot hole.
  5. Install the snap ring and stay to bushing B.
    Fig 3: Identifying Snap Ring And Stay
    G00937603Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten with a lock wire to the extent that the boot will not come off.
    NOTE: Always use new lock wire.
    Fig 4: Using New Lock Wire
    G00937604Courtesy of SUBARU OF AMERICA, INC.
  7. Insert the rod into boot hole.
  8. Connect the rod to gear shift lever.
    1. Tightening torque: 12 N.m (1.2 kgf-m, 8.7 ft-lb) 
    Fig 5: Connecting Rod To Gear Shift Lever
    G00937605Courtesy of SUBARU OF AMERICA, INC.
  9. Check the swing torque of the rod in relation to gear shift lever.
    1. Swing torque: 3.7 N (0.38 kgf, 2.7 ft) or less 
  10. Check that there is no excessive play and that parts move smoothly.