Intake Manifold: Assembly

Liquid gasket: 

THREE BOND 1105 (Part No. 004403010) 

1. Tighten the bolt which installs the fuel pipes on intake manifold.

   Tightening torque: 

   6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

   Fig 1: Tightening Bolt Which Installs Fuel Pipes On Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
2. Tighten the bolt which installs pressure regulator on intake manifold.

   Tightening torque: 

   19 N.m (1.9 kgf-m, 13.7 ft-lb) 

3. Connect the fuel injector pipe.
4. Connect the fuel injector pipe LH to fuel hose, and tighten the clamp screw.
   Fig 2: Connecting Fuel Injector Pipe LH To Fuel Hose

   Courtesy of SUBARU OF AMERICA, INC.
5. Connect the fuel injector pipe RH to fuel hose, and tighten the clamp screw.
   Fig 3: Connecting Fuel Injector Pipe RH To Fuel Hose

   Courtesy of SUBARU OF AMERICA, INC.
6. Install the fuel injectors.
7. Tighten the bolts which install injector pipe on intake manifold.
   • RH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 4: Tightening Bolts (RH Side)

     Courtesy of SUBARU OF AMERICA, INC.
   • LH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 5: Tightening Bolts (LH Side)

     Courtesy of SUBARU OF AMERICA, INC.

     Tightening torque: 

     6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

     Fig 6: Tightening Bolts

     Courtesy of SUBARU OF AMERICA, INC.
8. Install the engine harness onto intake manifold.
9. Tighten the bolts which install engine harness on intake manifold.

   Tightening torque: 

   19 N.m (1.9 kgf-m, 13.7 ft-lb) 

   Fig 7: Tightening Bolts Which Install Engine Harness On Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
10. Hold the engine harness by harness band clips.
    Fig 8: Holding Engine Harness By Harness Band Clips

    Courtesy of SUBARU OF AMERICA, INC.
11. Install the purge control solenoid valve. < Ref. to INSTALLATION , Purge Control Solenoid Valve. >
12. Connect the connectors (A) to fuel injector.
13. Hold the engine harness to injector pipe by harness band (B).
    Fig 9: Identifying Connectors And Harness Band

    Courtesy of SUBARU OF AMERICA, INC.
14. Connect the pressure regulator vacuum hose (A) to intake manifold.
    Fig 10: Connecting Pressure Regulator Vacuum Hose To Intake Manifold

    Courtesy of SUBARU OF AMERICA, INC.
15. Install the fuel pipe protector RH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7ft-lb) 

    Fig 11: Installing Fuel Pipe Protector RH

    Courtesy of SUBARU OF AMERICA, INC.
16. Install the fuel pipe protector LH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 12: Installing Fuel Pipe Protector LH

    Courtesy of SUBARU OF AMERICA, INC.
17. Install the PCV pipe.
    Fig 13: Installing PCV Pipe

    Courtesy of SUBARU OF AMERICA, INC.
18. Install the EGR valve. < Ref. to INSTALLATION , EGR Valve. >
19. Install the throttle body to intake manifold. < Ref. to INSTALLATION , Throttle Body. >
20. Install the ignition coil & ignitor ASSY. < Ref. to INSTALLATION , Ignition Coil And Ignitor Assembly. >
21. Install the engine ground terminal to intake manifold.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 14: Installing Engine Ground Terminal To Intake Manifold

    Courtesy of SUBARU OF AMERICA, INC.