PDI Procedure: Notes

Follow the procedures shown in the table below.

Static Checks Just After Vehicle Receipt 

Step	Check point
Appearance check	If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents. If the protective coating has been removed, visually check the body paints for small areas of damage or stains. Visually check the glass and light lenses for any damage and cracks or excessive gaps to the body sheet metal. Visually check the plated parts for any damage.
2. Tire check	Check the tires for damage, abnormal conditions, and dents on the wheels. Check the tire air pressure.
3. Fuse installation	If the vehicle is about to be delivered to the customer, attach a room lamp fuse.
4. Connection of air conditioner harness	If the vehicle is about to be delivered to the customer, connect the air conditioner harness.
5. Check the doors for lock/unlock and open/close operations.	Using the key, check if the door can be locked and unlocked normally. Open and close all doors to see that there are no abnormal conditions.
6. Operation check of the child safety lock system.	Check the child safety lock system operate normally.
7. Check the rear gate for lock/unlock and open/ close operations.	Open and close the rear gate to see that there are no abnormal conditions. Check if the rear gate can be unlocked normally from the emergency door. Operate the power door locking switch to check that the rear gate is locked and unlocked normally.
8. Operation check of fuel lid opener lock release ever	Operate the fuel lid opener to check that the fuel lid is unlocked normally.
9. Accessory check	Check that the following accessories are provided: Owner's manual Warranty booklet Service booklet Spare key Jack Tool set Spare tire
10. Operation check of hood lock release system	Operate the hood lock release lever to check that the hood opens normally.
11. Battery	Check the battery for any abnormal conditions such as rust and trace of battery fluid leaks.
12. Brake fluid	Check the fluid amount.
13. Engine oil	Check the oil amount.
14. Transmission fluid	Check the fluid amount. For AT, check the front differential oil.
15. AT front differential oil	Check the AT front differential oil amount.
16. Coolant	Check the coolant amount.
17. Clutch fluid	Check the clutch fluid amount.
18. Window washer fluid	Check the window washer fluid amount.
19. Hood latch check	Check that the hood is closed and latched securely.
20. Keyless entry system	Check that the keyless entry system operates normally.
21. Security system	Check that the security system operates normally.
22. Seat	Check the seat surfaces for smears or dirt. Check the seat installation conditions and functionality.
23. Seat belt	Check the seat belt installation conditions and functionality.
24. Wheel alignment	Check that the wheel alignments are properly adjusted.

Checks with the Engine Running 

Step	Check point
25. Test mode connectors	Test mode connectors
26. Starting condition	Start the engine and check that the engine starts smoothly.
27. Exhaust system	Check that the exhaust noise is normal and no leaks are found.
28. Indicator and warning lights	Check that all the indicator and warning lights operate normally.
29. Clock	Check that the clock operates normally.
30. Radio	Check that the radio system operates normally.
31. Front accessory power supply socket	Check that the front accessory power supply socket operates normally.
32. Lighting system	Check that the lighting systems operate normally.
33. Window washer	Check that the window washer system operates normally.
34. Wiper	Check that the wiper system operates normally.
35. Power window operation check	Check the power window for correct operations.

Dynamic Test with the Vehicle Running 

Step	Check point
36. Brake test	Check that the foot brake operates normally.
37. Parking brake	Check that the parking brake operates normally.
38. AT shift control	Check the AT shift patterns are correct.
39. Heater & ventilation	Check that the heater & ventilation system operates normally.
40. Air conditioner	Check that the air conditioner operates normally.
41. Cruise control	Check that the cruise control system operates normally.

Checks after Dynamic Test 

Step	Check point
42. ATF level	Check that the ATF level is normal.
43. Power steering fluid level	Check that the power steering fluid level is normal.
44. Fluid leak check	Check for fluid/oil leaks.
45. Water leak check	Spray the vehicle with water and check for water leaks.
46. Appearance check 2	Remove the protective coating (wrap guard).(if any) Check the body paints for damage and smears. Check the plated parts for damage and rust.