Fuel Tank: Removal

WARNING:

Place "NO FIRE" signs near the working area.
Be careful not to spill fuel on the floor.

Set the vehicle on a lift.
Release the fuel pressure.
< Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
Drain fuel from the fuel tank.
< Ref. to , DRAINING FUEL , PROCEDURE, Fuel. >
Remove the rear seat.
Remove the service hole cover from fuel pump.

Fig 1: Removing Service Hole Cover From Fuel Pump
Courtesy of SUBARU OF AMERICA, INC.
Disconnect the connector from fuel pump.

Fig 2: Disconnecting Connector From Fuel Pump
Courtesy of SUBARU OF AMERICA, INC.
Remove the connector and clips (B).

Fig 3: Removing Connector And Clips
Courtesy of SUBARU OF AMERICA, INC.
Remove the service hole cover from fuel sub level sensor.
1. Remove the bolts (A).
2. Push the grommet (B) down under the body and remove service hole cover.
Fig 4: Push Grommet Down Under Body And Remove Service Hole Cover
Courtesy of SUBARU OF AMERICA, INC.
Disconnect the connector (A) from fuel sub level sensor.
Disconnect the quick connector from the fuel delivery (B) and return hose (C). < Ref. to , REMOVAL , Fuel Delivery, Return and Evaporation Lines. >

Fig 5: Disconnecting Quick Connector From Fuel Delivery And Return Hose
Courtesy of SUBARU OF AMERICA, INC.
Remove trunk room trim. (Sedan model) < Ref. to REMOVAL , Trunk Room Trim. >
Remove rear quarter trim. (Wagon model) < Ref. to WAGON MODEL , REMOVAL, Rear Quarter Trim. >
Remove pipe protector.

Fig 6: Removing Pipe Protector
Courtesy of SUBARU OF AMERICA, INC.
Remove the grommet, and then disconnect the quick connector of evaporation pipes. < Ref. to , REMOVAL , Fuel Delivery, Return and Evaporation Lines. >

Fig 7: Removing Grommet, And Disconnecting Quick Connector Of Evaporation Pipes
Courtesy of SUBARU OF AMERICA, INC.
Remove the rear wheels.
Remove the bolts which secure the rear brake hose installation bracket.

Fig 8: Removing Bolts Securing Rear Brake Hose Installation Bracket
Courtesy of SUBARU OF AMERICA, INC.
Remove the rear brake caliper and tie it to the vehicle body side.

Fig 9: Removing Rear Brake Caliper
Courtesy of SUBARU OF AMERICA, INC.
Remove the parking brake cable from parking brake assembly. < Ref. to REMOVAL , Parking Brake Assembly (Rear Disc Brake). >
Lift-up the vehicle.
Remove the rear exhaust pipe.
< Ref. to REMOVAL , Rear Exhaust Pipe. >
Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
Remove the heat shield cover.
Disconnect the connector from rear ABS wheel speed sensor.

Fig 10: Disconnecting Connector From Rear ABS Wheel Speed Sensor
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolts which install the parking brake cable clamp.

Fig 11: Removing Bolts Which Install Parking Brake Cable Clamp (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Fig 12: Removing Bolts Which Install Parking Brake Cable Clamp (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Remove the rear suspension assembly.
CAUTION: A helper is required to perform this work.
1. Support the rear differential with transmission jack.
2. Remove the bolt which installs the rear shock absorber to rear suspension arm.
  
  Fig 13: Removing Bolt Which Installs Rear Shock Absorber To Rear Suspension Arm
  Courtesy of SUBARU OF AMERICA, INC.
3. Remove the bolts which secure the rear suspension assembly to body.
  
  Fig 14: Removing Bolts Securing Rear Suspension Assembly To Body (1 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
  
  Fig 15: Removing Bolts Securing Rear Suspension Assembly To Body (2 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
4. Remove the rear suspension assembly.
Disconnect the connector.

Fig 16: Disconnecting Connector
Courtesy of SUBARU OF AMERICA, INC.
Disconnect the evaporation hoses.

Fig 17: Disconnecting Evaporation Hoses
Courtesy of SUBARU OF AMERICA, INC.
Disconnect the fuel filler hoses (A) and evaporation hoses (B).

Fig 18: Disconnecting Fuel Filler Hoses And Evaporation Hoses
Courtesy of SUBARU OF AMERICA, INC.
Support the fuel tank with transmission jack, remove the bolts from fuel tank bands, and dismount the fuel tank from vehicle.

WARNING: A helper is required to perform this work.

Fig 19: Removing Bolts From Fuel Tank Bands

Courtesy of SUBARU OF AMERICA, INC.