Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Use a new gasket.

Tightening torque:

25 N.m (2.5 kgf-m, 18 ft-lb)

Fig 1: Installing Intake Manifold Onto Cylinder Heads
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Connect the fuel hoses to fuel pipe.
NOTE: If fuel hoses is damaged, replace it with new one.

Fig 2: Connecting Fuel Hoses To Fuel Pipe
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Install the EGR pipe to intake manifold.
Tightening torque:

34 N.m (3.4 kgf-m, 24.6 ft-lb)

Fig 3: Installing EGR Pipe To Intake Manifold
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Connect the connector to camshaft position sensor.

Fig 4: Connecting Connector To Camshaft Position Sensor
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Connect the connector to power steering pump switch (A).
Connect the connector to oil pressure switch (B).

Fig 5: Connecting Connector To Oil Pressure Switch (B)
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Connect the connector to crankshaft position sensor.

Fig 6: Connecting Connector To Crankshaft Position Sensor
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Connect the knock sensor connector.

Fig 7: Connecting Knock Sensor Connector
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Connect the connectors to engine coolant temperature sensor.

Fig 8: Connecting Connectors To Engine Coolant Temperature Sensor
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Connect the PCV hose (A) to intake manifold.
Connect the engine harness connectors (B) to bulkhead harness connectors.

Fig 9: Connecting Engine Harness Connectors (B) To Bulkhead Harness Connectors
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Connect the brake booster hose (A).

Fig 10: Connecting Brake Booster Hose (A)
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Connect the engine coolant hoses (A) to throttle body.

Fig 11: Connecting Engine Coolant Hoses (A) To Throttle Body
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Connect the spark plug cords to spark plugs.
Install the generator. < Ref. to INSTALLATION , Generator. >
Install the air cleaner case and air intake chamber. < Ref. to INSTALLATION , Air Cleaner Case.> < Ref. to INSTALLATION , Air Intake Chamber. >
Install the fuse of fuel pump to main fuse box.
Connect the battery ground cable to battery.

Fig 12: Connecting Battery Ground Cable To Battery
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