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Home >> Subaru >> 2005 >> Outback R >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H6DO) >> Intake Manifold >> Removal
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Intake Manifold: Removal

  1. Remove the collector cover.
  2. Release the fuel pressure. < Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  3. Open the fuel filler flap lid, and remove the fuel filler cap.
  4. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03830193Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the air cleaner case and air intake chamber. < Ref. to REMOVAL , Air Cleaner Case.> < Ref. to REMOVAL , Air Intake Chamber. >
  6. Remove the generator. < Ref. to REMOVAL , Generator. >
  7. Disconnect the connector from throttle body.
    Fig 2: Disconnecting Connector From Throttle Body
    G03830194Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the engine coolant hoses from throttle body.
    Fig 3: Disconnecting Engine Coolant Hoses From Throttle Body
    G03830195Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the PCV hose.
    Fig 4: Disconnecting PCV Hose
    G03830196Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the brake booster hose.
    Fig 5: Disconnecting Brake Booster Hose
    G03830197Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the fuel hoses from fuel pipe.
    1. Disconnect the connector of fuel pipe by pushing the ST in the direction of arrow.

      ST 42099AE000 CONNECTOR REMOVER

    2. Remove the clip, and disconnect the evaporation hose from the pipe.
    WARNING:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    Fig 6: Disconnecting Connector Of Fuel Pipe By Pushing Special Tool
    G03830198Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the fuel pipe protector LH.
    Fig 7: Removing Fuel Pipe Protector LH
    G03830199Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the engine harness from fuel injector pipe LH.
  14. Remove the bolts, which hold fuel injector pipe LH onto cylinder head.
    Fig 8: Removing Fuel Injector Pipe LH Bolts
    G03830200Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the fuel pipe protector RH.
    Fig 9: Removing Fuel Pipe Protector RH
    G03830201Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the engine harness from fuel injector pipe RH.
  17. Remove the bolts, which hold fuel injector pipe RH onto cylinder head.
    Fig 10: Removing Fuel Injector Pipe RH Bolts
    G03830202Courtesy of SUBARU OF AMERICA, INC.
  18. Remove bolts which hold intake manifold onto cylinder heads.
    • LH side
      Fig 11: Removing Intake Manifold Bolts (LH)
      G03830203Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 12: Removing Intake Manifold Bolts (RH)
    G03830204Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the intake manifold.
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