LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Subaru >> 2005 >> Outback XT, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Intake Manifold >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Intake Manifold: Removal

  1. Release the fuel pressure.

    < Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >

  2. Open the fuel filler flap lid, and remove the fuel filler cap.
  3. Remove the collector cover.
  4. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03829234Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the under cover.
  7. Drain the coolant about 3.0 Lambda (3.2 US qt, 2.6 Imp qt).
  8. Remove the intake duct from air cleaner case.
  9. Remove the intercooler. < Ref. to REMOVAL , Intercooler. >
  10. Remove the generator. < Ref. to REMOVAL , Generators
  11. Remove the coolant filler tank. < Ref. to REMOVAL , Coolant Filler Tank. >
  12. Disconnect the emission hose (A) and connector (B) from PCV hose assembly.
    Fig 2: Disconnecting Emission Hose
    G03829235Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Disconnecting Connector
    G03829236Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the engine coolant hose from throttle body.
    Fig 4: Disconnecting Engine Coolant Hose From Throttle Body
    G03829237Courtesy of SUBARU OF AMERICA, INC.
  14. Disconnect the brake booster hose.
    Fig 5: Disconnecting Brake Booster Hose
    G03829238Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the engine harness connectors from bulkhead harness connectors.
    Fig 6: Disconnecting Engine Harness Connectors From Bulkhead Harness Connectors (1 Of 2)
    G03829239Courtesy of SUBARU OF AMERICA, INC.
    Fig 7: Disconnecting Engine Harness Connectors From Bulkhead Harness Connectors (2 Of 2)
    G03829240Courtesy of SUBARU OF AMERICA, INC.
  16. Disconnect the connectors from the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).
    Fig 8: Disconnecting Connectors From Engine Coolant Temperature Sensor, Oil Pressure Switch And Crankshaft Position Sensor
    G03829241Courtesy of SUBARU OF AMERICA, INC.
  17. Disconnect the knock sensor connector.
    Fig 9: Disconnecting Knock Sensor Connector
    G03829242Courtesy of SUBARU OF AMERICA, INC.
  18. Disconnect the connector from camshaft position sensor.
    Fig 10: Disconnecting Connector From Camshaft Position Sensor
    G03829243Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect the connector from the oil flow control solenoid valve.
    Fig 11: Disconnecting Connector From Oil Flow Control Solenoid Valve
    G03829244Courtesy of SUBARU OF AMERICA, INC.
  20. Disconnect the connector from ignition coil.
    Fig 12: Disconnecting Connector From Ignition Coil
    G03829245Courtesy of SUBARU OF AMERICA, INC.
  21. Disconnect the fuel delivery hose, return hose and evaporation hose.
    1. Disconnect the connectors of fuel delivery line and return line by pushing the ST in the direction of arrow.

      ST 42099AE000 CONNECTOR REMOVER

    2. Remove the clip and disconnect the evaporation hose from pipe.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    Fig 13: Removing Clip And Disconnecting Evaporation Hose From Pipe
    G03829246Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the bolts which hold intake manifold onto the cylinder heads.
    Fig 14: Removing Bolts
    G03829247Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the intake manifold.