Intake Manifold: Assembly

Install the intake manifold (lower) to the intake manifold (upper).
NOTE: Use new O-rings.

Tightening torque:

8.3 N.m (0.85 kgf-m, 6.1 ft-lb)

Fig 1: Identifying Intake Manifolds
Install the fuel injector pipe.
Connect fuel hoses to fuel injector pipes on both sides, and secure them with the clamps.

Fig 2: Identifying Fuel Injector Pipe Hose Clamp
Tighten the bolts which secure the fuel injector pipe RH to the lower side of the intake manifold.
Tightening torque:

6.5 N.m (0.66 kgf-m, 4.8 ft-lb)

Fig 3: Locating Fuel Injector Pipe RH Onto Lower Side Of Intake Manifold Bolts
Tighten the bolts which secure the fuel pipe to the intake manifold.
Tightening torque:

6.5 N.m (0.66 kgf-m, 4.8 ft-lb)

Fig 4: Locating Fuel Pipe Bolts
Tighten the bolts which secure fuel injector pipe onto intake manifold.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)
- LH side
  
  Fig 5: Locating Fuel Injector Pipe Onto Intake Manifold Bolts - LH Side
- RH side
  
  Fig 6: Locating Fuel Injector Pipe Onto Intake Manifold Bolts - RH Side
Install the coolant filler tank stay to the intake manifold.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 7: Identifying Coolant Filler Tank Stay From Intake Manifold
Tighten the bolt which holds the fuel injector pipe LH to the front side of the intake manifold.
Tightening torque:

6.5 N.m (0.66 kgf-m, 4.8 ft-lb)

Fig 8: Locating Fuel Injector Pipe Bolt
Install PCV pipe (A), harness assembly (B) and intake duct (C) to the intake manifold.
Tightening torque:

6.5 N.m (0.66 kgf-m, 4.8 ft-lb)

Fig 9: Identifying PCV Pipe, Harness Assembly And Intake Duct From Intake Manifold
Tighten the bolts which secure the air bypass pipe to the intake manifold.
Tightening torque:

6.5 N.m (0.66 kgf-m, 4.8 ft-lb)

Fig 10: Locating Air By-Pass Pipe Bolts
Install the connectors to fuel injector (A), tumble generator valve position sensor (B) and tumble generator valve actuator (C).

Fig 11: Identifying Fuel Injector, Tumble Generator Valve Position Sensor And Tumble Generator Valve Actuator
Install the throttle body to intake manifold.
NOTE: Use new O-rings.

Tightening torque:

8 N.m (0.8 kgf-m, 5.9 ft-lb)

Fig 12: Locating Throttle Body To Intake Manifold Bolts
Connect the connector to the throttle position sensor.

Fig 13: Locating Throttle Position Sensor Connector
Connect the evaporation hose (A) and filter assembly (B).

Fig 14: Identifying Evaporation Hose And Filter Assembly

NOTE: Connect the evaporation hose as shown in the figure.

Fig 15: Identifying Evaporation Hose
Connect the connectors to the wastegate control solenoid valve, manifold absolute pressure sensor and purge control solenoid valve, and install the solenoid valve bracket assembly to intake manifold.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 16: Locating Solenoid Valve Bracket Assembly From Intake Manifold
Install the engine ground terminal to the ground stay.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 17: Identifying Engine Ground Terminal From Ground Stay