B: Installation

Install the intake manifold onto cylinder heads.
NOTE: Use a new gasket.

Tightening torque:

25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 1: Locating Intake Manifold Bolts
Connect the fuel hose and evaporation hose to the fuel pipe.
NOTE: If fuel hoses are damaged, replace with new hoses.
Install the EGR pipe to intake manifold.
Tightening torque:

34 N.m (3.4 kgf-m, 24.6 ft-lb)

Fig 2: Identifying EGR Pipe
Connect the connectors to camshaft position sensor.

Fig 3: Identifying Camshaft Position Sensor Connector
Connect the connector to the power steering pump switch (A).
Connect the connector to the oil pressure switch (B).

Fig 4: Identifying Connector From Oil Pressure Switch
Connect the connector to crankshaft position sensor.

Fig 5: Identifying Crankshaft Position Sensor
Connect the knock sensor connector.

Fig 6: Identifying Knock Sensor Connector
Connect the connector to engine coolant temperature sensor.

Fig 7: Identifying Connector For Engine Coolant Temperature Sensor
Connect the PCV hose (A) to intake manifold.
Connect the engine harness connectors (B) to bulkhead harness connectors.

Fig 8: Identifying Engine Harness Connectors And PCV Hose
Connect the brake booster hose (A).

Fig 9: Identifying Brake Booster Hose
Connect the engine coolant hoses (A) to throttle body.

Fig 10: Identifying Engine Coolant Hoses
Connect the spark plug cords to spark plugs.
Install the generator. < Ref. to INSTALLATION , Generator. >
Install the air intake duct, air cleaner case and air intake chamber. < Ref. to INSTALLATION , Air Intake Duct. > < Ref. to INSTALLATION , Air Cleaner Case. > < Ref. to INSTALLATION , Air Intake Chamber. >
Install the fuse of fuel pump relay to the main fuse box.
Connect the battery ground cable to the battery.

Fig 11: Identifying Ground Cable From Battery