Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Use a new gasket.

Tightening torque:

25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 1: Identifying Bolts Which Holds Intake Manifold To Cylinder Head
Courtesy of SUBARU OF AMERICA, INC.
Connect the fuel hose and evaporation hose to the fuel pipe.
NOTE: If fuel hoses are damaged, replace them with new parts.
Install the EGR pipe to intake manifold.
Tightening torque:

34 N.m (3.4 kgf-m, 24.6 ft-lb)

Fig 2: Identifying EGR Pipe
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Connect the connectors to camshaft position sensor.

Fig 3: Identifying Camshaft Position Sensor Connector
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Connect the connector to the power steering pump switch.
Connect the connector to oil pressure switch (A).

Fig 4: Identifying Oil Pressure Switch
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Connect the connector to crankshaft position sensor.

Fig 5: Identifying Crankshaft Position Sensor Connector
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Connect the knock sensor connector.

Fig 6: Identifying Knock Sensor Connector
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Connect the connector to engine coolant temperature sensor.

Fig 7: Identifying Engine Coolant Temperature Sensor Connectors
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Connect the PCV hose (A) to intake manifold.
Connect the engine harness connectors (B) to bulkhead harness connectors.

Fig 8: Identifying PCV Hose And Engine Harness Connectors
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Connect the brake booster hose (A).

Fig 9: Identifying Brake Booster Hose
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Connect the engine coolant hoses (A) to throttle body.

Fig 10: Identifying Engine Coolant Hoses
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Connect the spark plug cords to spark plugs.
Install the power steering pump and power steering reservoir tank.
1. Install the power steering reservoir tank to the bracket.
  
  Fig 11: Identifying Power Steering Reservoir Tank Bracket
  Courtesy of SUBARU OF AMERICA, INC.
2. Connect the power steering pump switch to the connector (A).
  
  Fig 12: Identifying Power Steering Pump Switch Connector
  Courtesy of SUBARU OF AMERICA, INC.
3. Install the installation bolt of the power steering pump bracket.
  Tightening torque:
  
  22 N.m (2.2 kgf-m, 15.9 ft-lb)
  
  Fig 13: Identifying Power Steering Pump Bracket Bolts
  Courtesy of SUBARU OF AMERICA, INC.
4. Install the power steering pipes onto the fuel pipe protector RH.
Tightening torque:

13 N.m (1.3 kgf-m, 9.4 ft-lb)

Fig 14: Identifying Bolts Which Holding Power Steering Pipes Onto Fuel Pipe Protector RH
Courtesy of SUBARU OF AMERICA, INC.
Install the generator. <Ref. INSTALLATION , Generator. >
Install the air intake duct, air cleaner case and air intake chamber. <Ref. to INSTALLATION , Air Intake Duct. > <Ref. to INSTALLATION , Air Cleaner Case. > <Ref. to INSTALLATION , Air Intake Chamber. >
Connect the connector to fuel pump relay.
Connect the ground cable to the battery.

Fig 15: Connecting Ground Cable To Battery
Courtesy of SUBARU OF AMERICA, INC.