Fuel Tank: Installation

Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
WARNING: A helper is required to perform this work.

Fig 1: Locating Fuel Tank Band Bolts
Courtesy of SUBARU OF AMERICA, INC.
Securely insert the fuel filler hose (A) and evaporation hose (B) to the specified position, then tighten the clamp.

Fig 2: Identifying Fuel Filler Hose And Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.

Fig 3: Identifying Hose, Pipe And Clip
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Connect the evaporation hose.

Fig 4: Locating Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.
Tighten the fuel tank band bolts.
Tightening torque:

33 N.m (3.4 kgf-m, 25 ft-lb)
Connect the connector.

Fig 5: Locating Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the rear suspension assembly.
CAUTION: A helper is required to perform this work.
1. Support the rear differential with the transmission jack.
2. Support the rear suspension assembly, and tighten the bolts which secure the rear suspension assembly to the body.
  Tightening torque:
  
  T1: 125 N.m (12.7 kgf-m, 92.2 ft-lb)
  
  T2: 175 N.m (17.8 kgf-m, 129 ft-lb)
  
  Fig 6: Locating Rear Suspension Assembly Bolts (1 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
  
  Fig 7: Locating Rear Suspension Assembly Bolts (2 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
3. Tighten the bolts which hold the rear shock absorber to the rear suspension arm. <Ref. to INSTALLATION , Rear Arm .>
  Tightening torque:
  
  62 N.m (6.3 kgf-m, 46 ft-lb)
  
  Fig 8: Locating Rear Shock Absorber Bolts
  Courtesy of SUBARU OF AMERICA, INC.
Tighten the bolts holding the parking brake cable clamp.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 9: Locating Parking Brake Cable Clamp Bolts (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Tightening torque:

32 N.m (3.3 kgf-m, 23.9 ft-lb)

Fig 10: Locating Parking Brake Cable Clamp Bolts (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to the rear ABS wheel speed sensor.

Fig 11: Locating Rear ABS Wheel Speed Sensor Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the heat shield cover.
Install the propeller shaft. <Ref. to INSTALLATION , Propeller Shaft .>
Install the rear exhaust pipe. <Ref. to INSTALLATION , Rear Exhaust Pipe .>
Lower the vehicle.
Connect the parking brake cable to the parking brake assembly. <Ref. to INSTALLATION , Parking Brake Assembly (Rear Disc Brake) .>
Install the rear brake caliper.
Tighten the bolts which secure the rear brake hose mounting bracket.
Tightening torque:

33 N.m (3.4 kgf-m, 25 ft-lb)

Fig 12: Locating Rear Brake Hose Mounting Bracket Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the rear wheels.
Tightening torque:

120 N.m (12.2 kgf-m, 88.5 ft-lb)
Connect the quick connector of the evaporation pipe. <Ref. to INSTALLATION , Fuel Delivery, Return and Evaporation Lines .>

Fig 13: Locating Quick Connector Of Evaporation Pipe
Courtesy of SUBARU OF AMERICA, INC.
Install the pipe protector.
Tightening torque:

T1: 1.0 N.m (0.1 kgf-m, 0.7 ft-lb)

T2: 7.5 N.m (0.7 kgf-m, 5.5 ft-lb)

Fig 14: Identifying Pipe Protector Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the trunk room trim. (Sedan model) <Ref. to INSTALLATION , Trunk Room Trim .>
Install the rear quarter trim. (Wagon model) <Ref. to INSTALLATION , Rear Quarter Trim .>
Connect connector (A) to the fuel sub level sensor.
Connect the quick connector of fuel delivery (B) and return hose (C). <Ref. to INSTALLATION , Fuel Delivery, Return and Evaporation Lines .>
NOTE: When connecting, be careful not to reverse the delivery side and return side.

Fig 15: Identifying Fuel Sub Level Sensor Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the service hole cover of fuel sub level sensor.

Fig 16: Identifying Service Hole Cover Bolts
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Connect connector (A), and install clip (B).

Fig 17: Identifying Connector And Clip
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to the fuel pump.

Fig 18: Locating Fuel Pump Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the service hole cover of fuel pump.

Fig 19: Locating Service Hole Cover Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the rear seat.
Install the fuse of fuel pump to main fuse box.