6MT Model

NOTE:

Clean all the parts before assembly.
Apply NIGTIGHT LYW No. 2 grease or equivalent to each part.

Mount the bushing and cushion rubber to the stay.

Fig 1: Identifying Bushing, Cushion Rubber And Stay
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Install the bushing and spacer to boss.

Fig 2: Identifying Bushing And Spacer
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Install the snap ring to gear shift lever and install the bushing.
NOTE: Apply grease to the bushing.

Fig 3: Identifying Snap Ring And Bushing
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Apply grease to the bushing and O-ring, and then install to gear shift lever.

Fig 4: Identifying Bushing And O-Ring
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Apply sufficient grease into boss, and then install the gear shift lever to the stay.

Fig 5: Identifying Gear Shift Lever And Stay
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Install the washer and snap ring.

Fig 6: Identifying Washer And Snap Ring
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Insert the gear shift lever and rod into boot hole.
Install the rod.
Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 7: Identifying Gear Shift Lever, Rod And Stay
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Install the boss to the rod.
Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 8: Identifying Boss And Rod
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Install a new lock wire.

Fig 9: Identifying Lock Wire
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NOTE:
- Install the lock wire to the stay groove.
- Bend the extra wire to the same direction of lock wire winding.
  
  Fig 10: Identifying Lock Wire In Stay Groove
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Install the holder.
Tightening torque: 1.3 N.m (0.13 kgf-m, 0.96 it-lb)

Fig 11: Identifying Holder
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Insert the reverse check cable into the boot hole.
Insert the reverse check cable to the gear shift assembly, and affix with a band clip.
NOTE:
- Cut the excess band clip.
- Make sure that the reverse check cable is inserted into the gear shift lever assembly without interspace.
Attach the seat cushion and spring.

Fig 12: Identifying Seat Cushion And Spring
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Using the spring pin, fix the end of reverse check cable and slider.
NOTE: Apply grease to the moving part of slider.

Fig 13: Identifying Spring Pin And Slider
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With the cable pulled (the slider is lowered), adjust the distance between the edge of cable plate and the reverse check cable to 84 mm (3.31 in), and tighten the lock nut.
Tightening torque: 6 N.m (0.6 kgf-m, 4.4 ft-lb)

Fig 14: Identifying Distance Between Edge Of Cable Plate And Reverse Check Cable (84 mm)
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Fix the reverse check cable to the stay clip.
NOTE: Install the reverse check cable on top of the stay.

Fig 15: Identifying Reverse Check Cable And Clip
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