Intake Manifold: Assembly

Liquid gasket: THREE BOND 1105 (Part No. 004403010) 

1. Tighten the bolts which install fuel pipes on intake manifold.

   Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

   Fig 1: Locating Fuel Pipes Bolt

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2. Connect the fuel injector pipe LH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 2: Identifying Fuel Injector Pipe LH To Fuel Pipe

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3. Connect the fuel injector pipe RH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 3: Identifying Fuel Injectors From Injector Pipe

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4. Install the fuel injector.
5. Tighten the bolts which install injector pipe on intake manifold.
   • RH side

     Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 4: Locating Intake Manifold Bolts (RH)

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   • LH side

     Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 5: Locating Intake Manifold Bolts (LH)

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     Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

6. Install the engine harness to the intake manifold.
   Fig 6: Locating Bolt

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7. Tighten the bolts which install engine harness on intake manifold.

   Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb) 

   Fig 7: Locating Intake Manifold Bolts

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8. Hold the engine harness using the harness band clips.
   Fig 8: Locating Harness Band Clip

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9. Install the purge control solenoid valve. <Ref. to INSTALLATION , Purge Control Solenoid Valve .>
10. Connect the connectors (A) to fuel injector.
11. Hold the engine harness to injector pipe by harness band (B).
    Fig 9: Identifying Fuel Injector Connector And Harness Band

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12. Install the fuel pipe protector RH.

    Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 10: Identifying Fuel Pipe Protector RH With Bolts

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13. Install the fuel pipe protector LH.

    Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 11: Identifying Fuel Pipe Protector LH With Bolts

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14. Install the PCV pipe.
    1. Connect the hose (A) and (B) to intake manifold.
    2. Tighten the bolts (C) through (E) in alphabetical sequence.

       Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

       Fig 12: Identifying Hose And Intake Manifold

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15. Install the EGR valve. <Ref. to INSTALLATION , EGR Valve .>
16. Install the throttle body to the intake manifold. <Ref. to INSTALLATION , Throttle Body .>
17. Install the ignition coil and ignitor assembly. <Ref. to INSTALLATION , Ignition Coil and Ignitor Assembly .>
18. Install the engine ground terminal to intake manifold.
    Fig 13: Locating Engine Ground Terminal Bolts

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    Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb)