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Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
    WARNING: A helper is required to perform this work.
    Fig 1: Locating Fuel Tank Band With Bolts
    G05339264Courtesy of SUBARU OF AMERICA, INC.
  2. Securely insert the fuel filler hose (A) and evaporation hose (B) to the specified position, then tighten the clamp.
    Fig 2: Identifying Fuel Filler Hose And Evaporation Hose
    G05339266Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Hose, Clip And Clamp With Pipe
    G05323583Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the evaporation hose.
    Fig 4: Locating Evaporation Hose
    G05016879Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the fuel tank band bolts.

    Tightening torque: 33 N.m (3.4 kgf-m, 25 ft-lb) 

  5. Connect the connector.
    Fig 5: Locating Connector
    G05016878Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rear suspension assembly.
    WARNING: A helper is required to perform this work.
    1. Support the rear differential with the transmission jack.
    2. Support the rear suspension assembly, and tighten the bolts which secure the rear suspension assembly to the body.

      Tightening torque: 

      T1: 125 N.m (12.7 kgf-m, 92.2 ft-lb) 

      T2: 175 N.m (17.8 kgf-m, 129 ft-lb) 

      Fig 6: Locating Rear Suspension Assembly Nuts
      G05016887Courtesy of SUBARU OF AMERICA, INC.
      Fig 7: Locating Nuts
      G05016888Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten the bolts which hold the rear shock absorber to the rear suspension arm. <Ref. to INSTALLATION , Rear Arm .>

      Tightening torque: 62 N.m (6.3 kgf-m, 46 ft-lb) 

      Fig 8: Locating Rear Shock Absorber Bolts
      G05016875Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolts holding the parking brake cable clamp.

    Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 9: Locating Parking Brake Cable Clamp With Bolts
    G05339256Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque: 33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 10: Locating Clamp With Bolts
    G05339257Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the connector to the rear ABS wheel speed sensor.
    Fig 11: Locating Rear ABS Wheel Speed Sensor
    G05339255Courtesy of SUBARU OF AMERICA, INC.
  9. Install the heat shield cover.
  10. Install the propeller shaft. <Ref. to INSTALLATION , Propeller Shaft .>
  11. Install the rear exhaust pipe. <Ref. to INSTALLATION , Rear Exhaust Pipe .>
  12. Lower the vehicle.
  13. Connect the parking brake cable to the parking brake assembly. <Ref. to INSTALLATION , Parking Brake Assembly (Rear Disc Brake) .>
  14. Install the rear brake caliper.
  15. Tighten the bolts which secure the rear brake hose mounting bracket.

    Tightening torque: 33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 12: Locating Rear Brake Hose Mounting Bracket
    G05339276Courtesy of SUBARU OF AMERICA, INC.
  16. Lower the vehicle.
  17. Install the rear wheels.

    Tightening torque: 100 N.m (10.2 kgf-m, 73.8 ft-lb) 

  18. Connect the quick connector of the evaporation pipe. <Ref. to INSTALLATION , Fuel Delivery and Evaporation Lines .>
    Fig 13: Locating Grommet
    G05016869Courtesy of SUBARU OF AMERICA, INC.
  19. Install the pipe protector.

    Tightening torque: 

    T1:1.0 N.m (0.1 kgf-m, 0.7 ft-lb) 

    T2: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    Fig 14: Identifying Pipe Protector Nuts
    G05016895Courtesy of SUBARU OF AMERICA, INC.
  20. Install the trunk room trim. (Sedan model) <Ref. to INSTALLATION , Trunk Room Trim .>
  21. Install the rear quarter trim. (Wagon model) <Ref. to INSTALLATION , Rear Quarter Trim .>
  22. Connect connector (A) to the fuel sub level sensor.
  23. Connect the quick connector (B) of the fuel delivery hose. <Ref. to INSTALLATION , Fuel Delivery and Evaporation Lines .>
    Fig 15: Identifying Quick Connector And Fuel Sub Level Sensor
    G05016867Courtesy of SUBARU OF AMERICA, INC.
  24. Install the service hole cover of fuel sub level sensor.
    Fig 16: Identifying Bolt And Grommet
    G05339280Courtesy of SUBARU OF AMERICA, INC.
  25. Connect connector (A), and install clip (B).
    Fig 17: Identifying Connector And Clip
    G05016865Courtesy of SUBARU OF AMERICA, INC.
  26. Connect the connector to the fuel pump.
    Fig 18: Locating Connector From Fuel Pump
    G05016864Courtesy of SUBARU OF AMERICA, INC.
  27. Install the service hole cover of fuel pump.
    Fig 19: Locating Service Hole Cover
    G05016863Courtesy of SUBARU OF AMERICA, INC.
  28. Install the rear seat.
  29. Install the fuse of fuel pump to main fuse box.