Rack Housing Assembly

Disconnect the four pipes from gearbox.
NOTE: Remove the pipes C and D, which are fixed to clamp plate, as a unit.
Secure the gearbox removed from vehicle in a vise using ST.
ST1 926200000 STAND

ST2 34199AG000 BOSS D

CAUTION: Secure the gearbox in a vise using ST as shown in the figure. Do not secure the gearbox without this ST.

Fig 1: Positioning Gearbox In Vise
Courtesy of SUBARU OF AMERICA, INC.
Remove the tie-rod end and lock nut from gearbox.
Remove the small clip from the boot using pliers, and then move the boot to tie-rod end side.

Fig 2: Removing Small Clip From Boot Using Pliers
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Using a flat tip screwdriver, remove the band from boot.
NOTE: Replace the boot if there is damage, cracks or deterioration.

Fig 3: Removing Band From Boot
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Using the ST, loosen the lock nut.
ST 926230000 SPANNER

Fig 4: Loosening Lock Nut Using ST
Courtesy of SUBARU OF AMERICA, INC.
Tighten the adjusting screw until it can no longer be tightened.

Fig 5: Tightening Adjusting Screw
Courtesy of SUBARU OF AMERICA, INC.
While securing the rack with a 22 mm wrench, remove the tie-rod using 32 mm (1.26 in) wrench or adjustable wrench.

Fig 6: Removing Tie-Rod Using 32 Mm (1.26 In) Wrench Or Adjustable Wrench
Courtesy of SUBARU OF AMERICA, INC.
Loosen the adjusting screw, and remove the spring and sleeve.
Remove the two bolts securing valve assembly.

Fig 7: Locating Valve Assembly Bolts
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Carefully draw out the input shaft and remove the valve assembly.

Fig 8: Drawing Out Input Shaft And Removing Valve Assembly
Courtesy of SUBARU OF AMERICA, INC.
Using a drill, release the crimping of holder.
CAUTION: Make a hole of 2 mm (0.08 in) depth using a drill with 3 mm (0.12 in) diameter.

Fig 9: Locating Hole
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Remove the holder using a 36 mm spanner or adjustable wrench.

Fig 10: Removing Holder Using A 36 Mm Spanner Or Adjustable Wrench
Courtesy of SUBARU OF AMERICA, INC.
Remove the rack bushing and rack stopper from rack assembly.
Remove the oil seal from rack.
Insert the ST from pinion housing side and remove the oil seal using a press.
ST 34199AE050 OIL SEAL REMOVER

Fig 11: Removing Oil Seal Using Press
Courtesy of SUBARU OF AMERICA, INC.
Using a press, remove the bushing of gearbox installation portion.

Fig 12: Removing Bushing Of Gearbox Installation Portion
Courtesy of SUBARU OF AMERICA, INC.