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Home >> Subaru >> 2009 >> Legacy R >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (H6DO) >> Fuel Tank >> Installation
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Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
    WARNING: A helper is required to perform this work.
    Fig 1: Locating Fuel Tank Band Bolts
    G05665379Courtesy of SUBARU OF AMERICA, INC.
  2. Securely insert the fuel filler hose (A) and evaporation hose (B) to the specified position, then tighten the clip or clamp.
    Fig 2: Identifying Fuel Filler Hose And Evaporation Hose
    G05016880Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Fuel Filler Hose And Evaporation Hose Insert Position
    G06336177Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the evaporation hose.
    Fig 4: Locating Evaporation Hose
    G05016879Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the fuel tank band bolts.

    Tightening torque: 33 N.m (3.4 kgf-m, 24.3 ft-lb) 

  5. Connect the connector.
    Fig 5: Locating Connector
    G05016878Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rear suspension assembly.
    CAUTION: A helper is required to perform this work.
    1. Support the rear suspension assembly with a transmission jack.
    2. Support the rear suspension assembly, and tighten the bolts which secure the rear suspension assembly to the body.

      Tightening torque: T1: 125 N.m (12.7 kgf-m, 92.2 ft-lb) 

      T2:175 N.m (17.8 kgf-m, 129.1 ft-lb) 

      Fig 6: Locating Rear Suspension Assembly Bolts With Torque Specification
      G05016887Courtesy of SUBARU OF AMERICA, INC.
      Fig 7: Locating Rear Suspension Assembly Bolts With Torque Specification
      G05016888Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten the bolts which hold the rear shock absorber to the rear suspension arm. Refer to INSTALLATION , Rear Arm.

      Tightening torque: 62 N.m (6.3 kgf-m, 45.7 ft-lb) 

      Fig 8: Locating Rear Shock Absorber Bolts
      G05016875Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolts holding the parking brake cable clamp.

    Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 9: Locating Parking Brake Cable Clamp Bolts
    G05339256Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque: 33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 10: Locating Parking Brake Cable Clamp Bolts
    G05339257Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the connector to the rear ABS wheel speed sensor.
    Fig 11: Locating Rear ABS Wheel Speed Sensor Connector
    G05339255Courtesy of SUBARU OF AMERICA, INC.
  9. Install the heat shield cover.

    Tightening torque: 17.5 N.m (1.8 kgf-m, 12.9 ft-lb) 

  10. Install the fuel tank protector.

    Tightening torque: Nut: 9 N.m (0.9 kgf-m, 6.6 ft-lb) 

    Bolt: 17.5 N.m (1.8 kgf-m, 12.9 ft-lb) 

  11. Install the propeller shaft. Refer to INSTALLATION , Propeller Shaft.
  12. Install the rear exhaust pipe. Refer to INSTALLATION , Rear Exhaust Pipe.
  13. Lower the vehicle.
  14. Connect the parking brake cable to the parking brake assembly. Refer to INSTALLATION , Parking Brake Assembly (Rear Disc Brake).
  15. Install the rear disc brake assembly.

    Tightening torque: 66 N.m (6.7 kgf-m, 48.7 ft-lb) 

  16. Tighten the bolts which secure the rear brake hose mounting bracket.

    Tightening torque: 33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 12: Locating Rear Brake Hose Mounting Bracket
    G05016870Courtesy of SUBARU OF AMERICA, INC.
  17. Install the rear wheels.

    Tightening torque: 120 N.m (12.2 kgf-m, 88.5 ft-lb) 

  18. Connect the quick connector of the evaporation pipe. Refer to INSTALLATION , Fuel Delivery and Evaporation Lines.
    Fig 13: Locating Connector Of Evaporation Pipe
    G05016869Courtesy of SUBARU OF AMERICA, INC.
  19. Install the pipe protector.

    Tightening torque: T1:1 N.m (0.1 kgf-m, 0.7 ft-lb) 

    T2: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 14: Identifying Pipe Protector
    G05016895Courtesy of SUBARU OF AMERICA, INC.
  20. Install the trunk room trim. (Sedan model) Refer to INSTALLATION , Trunk Room Trim.
  21. Install the rear quarter trim. (Wagon model) Refer to INSTALLATION , Rear Quarter Trim.
  22. Connect connector (A) to the fuel sub level sensor.
  23. Connect the quick connector of the fuel delivery hose (B). Refer to INSTALLATION , Fuel Delivery and Evaporation Lines.
    Fig 15: Identifying Fuel Sub Level Sensor Connector And Fuel Delivery Hose
    G05665394Courtesy of SUBARU OF AMERICA, INC.
  24. Install the service hole cover of fuel sub level sensor.
    Fig 16: Identifying Service Hole Cover Fasteners And Grommet
    G06336190Courtesy of SUBARU OF AMERICA, INC.
  25. Connect connector (A) and install clip (B).
    Fig 17: Identifying Connector And Clip
    G05665363Courtesy of SUBARU OF AMERICA, INC.
  26. Connect the connector to the fuel pump.
    Fig 18: Locating Fuel Pump Connector
    G05665362Courtesy of SUBARU OF AMERICA, INC.
  27. Install the service hole cover of fuel pump.
    Fig 19: Locating Fuel Pump Service Hole Cover Fasteners
    G05016863Courtesy of SUBARU OF AMERICA, INC.
  28. Install the rear seat.
  29. Install the fuse of fuel pump to the main fuse box.
  30. Connect the ground cable to battery.
    Fig 20: Connecting Battery Ground Cable
    G06336085Courtesy of SUBARU OF AMERICA, INC.
  31. Inspect the wheel alignment and adjust if necessary.