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Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
    WARNING: A helper is required to perform this work.
    Fig 1: Locating Fuel Tank Band Bolts
    G05665379Courtesy of SUBARU OF AMERICA, INC.
  2. Securely insert the fuel filler hose (A) and evaporation hose (B) into the specified position, then attach the clamp or clip as shown in the figure.
    Fig 2: Identifying Fuel Filler Hose And Evaporation Hose
    G05016880Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Fuel Filler Hose And Evaporation Hose Clamping Position
    G06334105Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the evaporation hose.
    Fig 4: Locating Evaporation Hose
    G05016879Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the fuel tank band bolts.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.3 ft-lb) 

  5. Connect the connector.
    Fig 5: Locating Connector
    G05016878Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rear suspension assembly.
    WARNING: A helper is required to perform this work.
    1. Support the rear differential with the transmission jack.
    2. Support the rear suspension assembly, and tighten the bolts which secure the rear suspension assembly to the body.

      Tightening torque: 

      T1:125 N.m (12.7 kgf-m, 92.2 ft-lb) 

      T2:175 N.m (17.8 kgf-m, 129.1 ft-lb) 

      Fig 6: Identifying Rear Suspension Assembly To Body Bolts Tightening Torques (1 Of 2)
      G05016887Courtesy of SUBARU OF AMERICA, INC.
      Fig 7: Identifying Rear Suspension Assembly To Body Bolts Tightening Torques (2 Of 2)
      G05016888Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten the bolts which hold the rear shock absorber to the rear suspension arm. Refer to INSTALLATION , Rear Arm.

      Tightening torque: 

      62 N.m (6.3 kgf-m, 45.7 ft-lb) 

      Fig 8: Locating Bolts Which Hold Rear Shock Absorber To Rear Suspension Arm
      G05016875Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolts holding the parking brake cable clamp.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 9: Locating Bolts Securing Parking Brake Cable Clamp
    G05339256Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 10: Locating Bolts Securing Parking Brake Cable Clamp
    G05339257Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the connector to the rear ABS wheel speed sensor.
    Fig 11: Locating Rear ABS Wheel Speed Sensor
    G05339255Courtesy of SUBARU OF AMERICA, INC.
  9. Install the heat shield cover.

    Tightening torque: 

    17.5 N.m (1.8 kgf-m, 12.9 ft-lb) 

  10. Install the fuel tank protector.

    Tightening torque: 

    Nut: 9 N.m (0.9 kgf-m, 6.6 ft-lb) 

    Bolt: 17.5 N.m (1.8 kgf-m, 12.9 ft-lb) 

  11. Install the propeller shaft. Refer to INSTALLATION , Propeller Shaft.
  12. Install the rear exhaust pipe. Refer to INSTALLATION , Rear Exhaust Pipe.
  13. Lower the vehicle.
  14. Connect the parking brake cable to the parking brake assembly. Refer to INSTALLATION , Parking Brake Assembly (Rear Disc Brake).
  15. Install the rear disc brake assembly.

    Tightening torque: 

    66 N.m (6.7 kgf-m, 48.7 ft-lb) 

  16. Tighten the bolts which secure the rear brake hose mounting bracket.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 12: Locating Bolts Which Secure Rear Brake Hose Mounting Bracket
    G05016870Courtesy of SUBARU OF AMERICA, INC.
  17. Lower the vehicle.
  18. Install the rear wheels.

    Tightening torque: 

    120 N.m (12.2 kgf-m, 88.5 ft-lb) 

  19. Connect the quick connector of the evaporation pipe. Refer to INSTALLATION , Fuel Delivery and Evaporation Lines.
    Fig 13: Locating Grommet Of Evaporation Pipe
    G05016869Courtesy of SUBARU OF AMERICA, INC.
  20. Install the pipe protector.

    Tightening torque: 

    T1:1 N.m (0.1 kgf-m, 0.7 ft-lb) 

    T2: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 14: Identifying Pipe Protector Tightening Torques
    G05016895Courtesy of SUBARU OF AMERICA, INC.
  21. Install the trunk room trim. (Sedan model) Refer to INSTALLATION , Trunk Room Trim.
  22. Install the rear quarter trim. (Wagon model) Refer to INSTALLATION , Rear Quarter Trim.
  23. Connect connector (A) to the fuel sub level sensor.
  24. Connect the quick connector of the fuel delivery hose (B). Refer to INSTALLATION , Fuel Delivery and Evaporation Lines.
    Fig 15: Identifying Fuel Sub Level Sensor Connector And Fuel Delivery Hose Quick Connector
    G05016867Courtesy of SUBARU OF AMERICA, INC.
  25. Install the service hole cover of fuel sub level sensor.
    Fig 16: Identifying Fuel Sub Level Sensor Service Hole Cover Bolts And Grommet
    G06334118Courtesy of SUBARU OF AMERICA, INC.
  26. Connect the connector to the fuel pump.
    Fig 17: Locating Fuel Pump Connector
    G05016864Courtesy of SUBARU OF AMERICA, INC.
  27. Install the service hole cover of fuel pump.
    Fig 18: Identifying Fuel Pump Service Hole Cover Bolts And Grommet
    G06334120Courtesy of SUBARU OF AMERICA, INC.
  28. Install the rear seat.
  29. Connect the ground cable to battery.
    Fig 19: Disconnecting Ground Cable From Battery
    G05019586Courtesy of SUBARU OF AMERICA, INC.
  30. Inspect the wheel alignment and adjust if necessary.