Intake Manifold: Assembly

Liquid gasket: 

THREE BOND 1105 (Part No. 004403010) or equivalent 

Tightening torque: 

17 N.m (1.7 kgf-m, 12.5 ft-lb) 

1. Tighten the bolts which install fuel pipes on intake manifold.

   Tightening torque: 

   6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

   Fig 1: Locating Bolts Which Install Fuel Pipes On Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
2. Connect the fuel injector pipe LH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 2: Identifying Quick Connector That Fastens Fuel Injector Pipe LH To Fuel Pipe

   Courtesy of SUBARU OF AMERICA, INC.
3. Connect the fuel injector pipe RH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 3: Identifying Quick Connector That Fastens Fuel Injector Pipe RH To Fuel Pipe

   Courtesy of SUBARU OF AMERICA, INC.
4. Install the fuel injector.
5. Tighten the bolts which install fuel injector pipes on intake manifold.
   • RH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 4: Locating Bolts Which Install Fuel Injector Pipe On Intake Manifold - RH Side

     Courtesy of SUBARU OF AMERICA, INC.
   • LH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 5: Locating Bolts Which Install Fuel Injector Pipe On Intake Manifold - LH Side

     Courtesy of SUBARU OF AMERICA, INC.

     Tightening torque: 

     6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

     Fig 6: Locating Bolts Which Hold Engine Harness To Intake Manifold

     Courtesy of SUBARU OF AMERICA, INC.
6. Install the engine harness to the intake manifold.
7. Tighten the bolts which install engine harness on intake manifold.

   Tightening torque: 

   19 N.m (1.9 kgf-m, 14.0 ft-lb) 

   Fig 7: Locating Bolts Which Hold Engine Harness To Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
8. Install the purge control solenoid valve. Refer to INSTALLATION , Purge Control Solenoid Valve.
9. Connect the connectors (A) to fuel injector.
10. Hold the engine harness to injector pipe by harness band (B).
    Fig 8: Identifying Harness Band Which Holds Engine Harness To Fuel Injector Pipe

    Courtesy of SUBARU OF AMERICA, INC.
11. Install the fuel pipe protector RH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 9: Locating Fuel Pipe Protector RH

    Courtesy of SUBARU OF AMERICA, INC.
12. Install the fuel pipe protector LH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 10: Locating Fuel Pipe Protector LH

    Courtesy of SUBARU OF AMERICA, INC.

    13) Install the plug cord stay. 

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 11: Locating Plug Cord Stay

    Courtesy of SUBARU OF AMERICA, INC.
13. Install the EGR valve. Refer to INSTALLATION , EGR Valve.
14. Install the throttle body to intake manifold. Refer to INSTALLATION , Throttle Body.
15. Install the ignition coil and ignitor assembly. Refer to INSTALLATION , Ignition Coil and Ignitor Assembly.
16. Install the engine ground terminal to intake manifold.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 12: Locating Engine Ground Terminals

    Courtesy of SUBARU OF AMERICA, INC.