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Home >> Subaru >> 2009 >> Outback Limited >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (H4SO) >> Intake Manifold >> Disassembly
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Intake Manifold: Disassembly

  1. Disconnect the engine ground terminal from intake manifold.
    Fig 1: Locating Engine Ground Terminals
    G06333989Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ignition coil and ignitor assembly. Refer to REMOVAL , Ignition Coil and Ignitor Assembly.
  3. Remove the throttle body. Refer to REMOVAL , Throttle Body.
  4. Remove the EGR valve. Refer to REMOVAL , EGR Valve.
  5. Remove the plug cord stay.
    Fig 2: Locating Plug Cord Stay
    G05659407Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the fuel pipe protector LH.
    Fig 3: Locating Fuel Pipe Protector LH
    G04997360Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the fuel pipe protector RH.
    Fig 4: Locating Fuel Pipe Protector RH
    G04997361Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the connectors (A) from fuel injector.
  9. Remove the harness band (B) which holds the engine harness to the fuel injector pipe.
    Fig 5: Identifying Harness Band Which Holds Engine Harness To Fuel Injector Pipe
    G05953707Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the purge control solenoid valve. Refer to REMOVAL , Purge Control Solenoid Valve.
  11. Remove the bolts which hold engine harness to intake manifold.
    Fig 6: Locating Bolts Which Hold Engine Harness To Intake Manifold
    G05659412Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the engine harness from intake manifold.
  13. Remove the bolts which install fuel injector pipe on the intake manifold as shown in the figure
    • RH side
      Fig 7: Locating Bolts Which Install Fuel Injector Pipe On Intake Manifold - RH Side
      G04997365Courtesy of SUBARU OF AMERICA, INC.
    • LH side
      Fig 8: Locating Bolts Which Install Fuel Injector Pipe On Intake Manifold - LH Side (1 Of 2)
      G04997366Courtesy of SUBARU OF AMERICA, INC.
      Fig 9: Locating Bolts Which Install Fuel Injector Pipe On Intake Manifold - LH Side (2 Of 2)
      G04997367Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the fuel injectors from the fuel injector pipe.
  15. Disconnect the quick connector that fastens the fuel injector pipe RH to the fuel pipe.
    Fig 10: Identifying Quick Connector That Fastens Fuel Injector Pipe RH To Fuel Pipe
    G04997368Courtesy of SUBARU OF AMERICA, INC.
  16. Disconnect the quick connector that fastens the fuel injector pipe LH to the fuel pipe.
    Fig 11: Identifying Quick Connector That Fastens Fuel Injector Pipe LH To Fuel Pipe
    G04997369Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the fuel injector pipe RH and LH.
  18. Remove the bolts which install fuel pipes on intake manifold.
    Fig 12: Locating Bolts Which Install Fuel Pipes On Intake Manifold
    G04997370Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the fuel pipe from the intake manifold.