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Home >> Subaru >> 2009 >> Outback R Limited >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (H6DO) >> Intake Manifold >> Removal
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Intake Manifold: Removal

  1. Remove the collector cover.
  2. Release the fuel pressure. Refer to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.
  3. Open the fuel filler lid, and remove the fuel filler cap.
  4. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Battery Ground Cable
    G06336038Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the air cleaner case and air intake chamber. Refer to REMOVAL , Air Cleaner Case. Refer to REMOVAL , Air Intake Chamber.
  6. Disconnect the connector (A) from the throttle body.
  7. Disconnect the engine harness connector (B).
    Fig 2: Identifying Throttle Body And Engine Harness Connectors
    G06336039Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the engine coolant hoses from the throttle body.
    Fig 3: Locating Engine Coolant Hoses
    G06336040Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the PCV hose.
    Fig 4: Locating PCV Hose
    G06336041Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the brake booster hose.
    Fig 5: Locating Brake Booster Hose
    G06336042Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the fuel hoses from the fuel pipe.
    1. Disconnect the connector of fuel pipe by pushing the ST in the direction of arrow.

      ST 42099AE000 QUICK CONNECTOR RELEASE

    2. Remove the clip and disconnect the evaporation hose from the pipe.
      CAUTION:
      • Be careful not to spill fuel.
      • Catch the fuel from hoses using a container or cloth.
        Fig 6: Disconnecting Connector Of Fuel Pipe Using Quick Connector Release 42099AE000
        G06336043Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the EGR pipe from EGR valve.
    NOTE: Be careful not to drop the gasket.
    Fig 7: Identifying EGR Pipe
    G06336044Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the fuel pipe protector LH.
    Fig 8: Identifying Fuel Pipe Protector LH Bolts
    G06336045Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the engine harness from the fuel injector pipe LH.
  15. Remove the bolts which hold fuel injector pipe LH to cylinder head.
    Fig 9: Locating Fuel Injector Pipe LH To Cylinder Head Bolts
    G06336046Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel pipe protector RH.
    Fig 10: Locating Fuel Pipe Protector RH Bolts
    G06336047Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the engine harness from the fuel injector pipe RH.
  18. Remove the bolts which hold the fuel injector pipe RH to the cylinder head.
    Fig 11: Locating Fuel Injector Pipe RH Bolts
    G06336048Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the bolts which hold the intake manifold to the cylinder head.
    • LH side
      Fig 12: Locating LH Side Intake Manifold Bolts
      G06336049Courtesy of SUBARU OF AMERICA, INC.
    • RH side
      Fig 13: Locating RH Side Intake Manifold Bolts
      G06336050Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the intake manifold.