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Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the oil seal to converter case using ST.

    ST 499587100 OIL SEAL INSTALLER

    Fig 1: Identifying Oil Seal Installer
    G05022334Courtesy of SUBARU OF AMERICA, INC.
  3. Install the front differential assembly to the case. Ref. to INSTALLATION , Front Differential Assembly.
  4. Install the right and left side retainers. Ref. to ADJUSTMENT , Front Differential Assembly.
  5. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 2: Identifying Liquid Gasket Applying Area
    G05022335Courtesy of SUBARU OF AMERICA, INC.
  6. Install the converter case assembly without damaging bushing and oil seal.
    NOTE: Use new bolts for the oil charge pipe and ATF cooler pipe.

    Tightening torque: 

    Oil charge pipe and ATF cooler pipe 

    38 N.m (3.9 kgf-m, 28.0 ft-lb) 

    Other than above 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  7. Install the three converter case mounting bolts (TORX®).

    ST 18676AA020 TORX® WRENCH

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

    Fig 3: Identifying Converter Case Mounting Bolts
    G05668863Courtesy of SUBARU OF AMERICA, INC.
  8. Apply proper amount of liquid gasket to the entire oil pan mating surface, and then install it.

    Liquid gasket: 

    THREE BOND 1217B (Part No. K0877YA020) or equivalent 

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    Fig 4: Identifying Liquid Gasket Applying Area
    G05022243Courtesy of SUBARU OF AMERICA, INC.
  9. Install the transmission harness connector to the stay.
  10. Install the air breather hose. Ref. to INSTALLATION , Air Breather Hose.
  11. Install the ATF cooler pipe. Ref. to INSTALLATION , ATF Cooler Pipe and Hose.
  12. Install the oil charge pipe with O-ring. Ref. to INSTALLATION , Oil Charge Pipe.
  13. Install the torque converter assembly. Ref. to INSTALLATION , Torque Converter Assembly.
  14. Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.