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Intermediate Case: Installation

  1. Clean the mating surface of oil pan and transmission case.
  2. Install the CVTF filter.
    NOTE: Apply CVTF to the O-ring.
    Fig 1: Identifying CVTF Filter
    G06654543Courtesy of SUBARU OF AMERICA, INC.
  3. Install the O-ring to the transmission case.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-ring.
    Fig 2: Locating O-Ring
    G06654544Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket to intermediate case seamlessly.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 3: Applying Liquid Gasket To Intermediate Case
    G06654547Courtesy of SUBARU OF AMERICA, INC.
  5. Install the intermediate case to the transmission case.
    NOTE: Make sure to install the arrowed bolt.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 4: Locating Single Bolt
    G06654542Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transfer reduction driven gear assembly. Ref. to INSTALLATION , Transfer Reduction Driven Gear.
  7. Install the transfer clutch assembly. Ref. to INSTALLATION , Transfer Clutch.
  8. Install the rear drive shaft. Ref. to INSTALLATION , Rear Drive Shaft.
  9. Install the extension case. Ref. to INSTALLATION , Extension Case.
  10. Install the transmission to vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.