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Forward Clutch Assembly: Adjustment

  1. Measure depth "A" from the ST upper face to the washer catch surface.

    ST 398643600 GAUGE

    Fig 1: Identifying Depth Between ST Upper Face And Washer Catch Surface
    G06654603Courtesy of SUBARU OF AMERICA, INC.
  2. Install the forward clutch assembly to intermediate case.
  3. Setting the ST, measure height "B" from the ST upper side to the immediate case mating surface.

    ST 499575600 GAUGE

    Fig 2: Identifying Height From St Upper Side To Immediate Case Mating Surface With Help Of Gauge
    G06654604Courtesy of SUBARU OF AMERICA, INC.
  4. Obtain the thickness of washer using the following formula.

    Calculation formula:

    T (mm) = (A - 15) - (B - 15) - (0.35 - 0.70)

    [T (in) = (A - 0.591) - (B - 0.591) - (0.014 - 0.028)]

    T: Washer thickness

    A: Depth from the ST upper face to the washer catch surface

    B: Height from the upper surface of the ST to the mating surface of the intermediate case

    15 mm (0.591 in): Thickness of ST

    0.35 - 0.70 mm (0.014 - 0.028 in): Clearance

  5. Select the washer matching value "T" obtained from step  4).
    Washer
    Part number Washer thickness mm (in)
    803034040 1.0 (0.039)
    803034041 1.2 (0.047)
    803034042 1.4 (0.055)
    803034043 1.6 (0.063)