MT Gear Select Cable: Installation

CAUTION:

Do not reuse the MT gear select cable which removed from select lever COMPL.
Do not bend the MT gear select cable sharply.
Do not twist the inner cable excessively.

Remove the MT gear select cable from the select bracket.
CAUTION: Check for assembling position before removing the MT gear select cable from the select bracket.

Fig 1: Identifying MT Gear Select Cable And Select Bracket
Courtesy of SUBARU OF AMERICA, INC.
Set to the new MT gear select cable to the select bracket and secure it with the clamp.
CAUTION: Be careful not to mistake the MT gear select cable installing direction.

Fig 2: Identifying MT Gear Select Cable And Select Bracket With Clamp
Courtesy of SUBARU OF AMERICA, INC.
Install the MT gear select cable and select bracket as a single unit to the transmission body.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 3: Identifying Mt Gear Select Cable And Select Bracket With Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the MT gear select cable to the select lever COMPL.

Fig 4: Identifying MT Gear Select Cable To Select Lever COMPL
Courtesy of SUBARU OF AMERICA, INC.
Measure the exposed length (a) of MT gear select cable. If out of specification, adjust the MT gear select cable. Refer to , ADJUSTMENT , MT Gear Select Cable.
Exposed length (a) of MT gear select cable:

Specification: 11 mm (0.4 in)

Fig 5: Measuring Exposed Length Of MT Gear Select Cable
Courtesy of SUBARU OF AMERICA, INC.
Connect the MT gear select cable.
Install the plate cable assembly.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 6: Locating Plate Cable Bolts
Courtesy of SUBARU OF AMERICA, INC.
Insert the MT gear select cable into clamp cable, and install to the transmission.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 7: Identifying Cable Clamp
Courtesy of SUBARU OF AMERICA, INC.
Raise the transmission jack, install the front crossmember and rear crossmember.
Tightening torque:

T1: 75 N.m (7.6 kgf-m, 55.3 ft-lb)

T2: 140 N.m (14.3 kgf-m, 103.3 ft-lb)

Fig 8: Front And Rear Crossmember Bolts With Torque Specification
Courtesy of SUBARU OF AMERICA, INC.
Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain.
Take out the transmission jack.
Install the heat shield cover.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 9: Identifying Heat Shield Cover
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Install the center exhaust pipe and rear exhaust pipe. (non-turbo model) Refer to CENTER EXHAUST PIPE EX(H4SO)-7, INSTALLATION . Refer to REAR EXHAUST PIPE EX(H4SO)-8, INSTALLATION .
Install the center exhaust pipe (rear) and rear exhaust pipe. (turbo model) Refer to CENTER EXHAUST PIPE EX(H4DOTC)-13, INSTALLATION . Refer to REAR EXHAUST PIPE EX(H4DOTC)-15, INSTALLATION .
Lower the vehicle.
Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly.
Remove the bolts from ST (SPECIAL TOOL H4).

Fig 10: Locating ST (41099AJ000) Bolt
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Remove the bolt and nut to remove ST (SPECIAL TOOL H4).

Fig 11: Locating ST (41099AJ000) Bolt And Nut
Courtesy of SUBARU OF AMERICA, INC.
Temporarily attach the front engine mounting with bolts.

Fig 12: Locating Front Engine Mounting Bolts
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Install the bolt and nut to the front engine mounting.

Fig 13: Locating Front Engine Mounting Bolts And Nuts
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Tighten the bolts and nuts of front engine mounting.
Tightening torque:

T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)

T2: 45 N.m (4.6 kgf-m, 33.2 ft-lb)

Fig 14: Front Engine Mounting Bolts And Nuts With Torque Specification
Courtesy of SUBARU OF AMERICA, INC.
Install the stopper rod.
Tightening torque:

36 N.m (3.7 kgf-m, 26.6 ft-lb)

Fig 15: Locating Stopper Rod Bolts
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Attach the nuts to the left and right transmission mounting brackets.
Tightening torque:

45 N.m (4.6 kgf-m, 33.2 ft-lb)

Fig 16: Locating Transmission Mounting Brackets Nut
Courtesy of SUBARU OF AMERICA, INC.
Remove the engine hanger rear for turbo model and install the engine hanger rear for non-turbo model. (non-turbo model)
Tightening torque:

T1: 16 N.m (1.6 kgf-m, 11.8 ft-lb)

T2: 19 N.m (1.9 kgf-m, 14.0 ft-lb)

Fig 17: Engine Hanger Rear Bolts With Torque Specification
Courtesy of SUBARU OF AMERICA, INC.
Install the throttle body. (non-turbo model) Refer to THROTTLE BODY FU(H4SO)-15, INSTALLATION .
Install the engine harness connectors to the engine hanger rear. (non-turbo model)
Connect the engine harness connectors, and install harness bracket to the engine hanger rear. (non-turbo model)
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 18: Locating Engine Harness Connector Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the air intake boot assembly. (non-turbo model) Refer to AIR INTAKE BOOT IN(H4SO)-8, INSTALLATION .
Install the intercooler stay and the intercooler. (turbo model) Refer to INTERCOOLER IN(H4DOTC)-18, INSTALLATION .
Attach the grille bracket.

Fig 19: Locating Grill Bracket Clips
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Install the air intake duct.
- Non-turbo model
  Refer to AIR INTAKE DUCT IN(H4SO)-9, INSTALLATION .
- Turbo model
Refer to AIR INTAKE DUCT IN(H4DOTC)-12, INSTALLATION .
Install the collector cover. (turbo model)
Connect the battery ground terminal.
Make sure the gears can be shifted accurately into each gear.