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Intermediate Case: Installation

  1. Clean the mating surface of intermediate case and transmission case.
  2. Face the O-ring side of the VTF filter to the intermediate case side, and install the CVTF filter.
    NOTE: Apply CVTF to the O-ring.
    Fig 1: Identifying O-Ring With CVTF
    G07913489Courtesy of SUBARU OF AMERICA, INC.
  3. Install the O-ring to the transmission case.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-ring.
      Fig 2: Identifying O-Ring
      G06654544Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket to intermediate case seamlessly.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 3: Identifying Intermediate Case With Liquid Gasket
    G06654547Courtesy of SUBARU OF AMERICA, INC.
  5. Install the intermediate case and the transmission hanger to the transmission case.
    NOTE: Make sure to install the arrowed bolt.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 4: Locating Single Bolt Inside Transmission
    G06654542Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transfer reduction driven gear assembly. Refer to , INSTALLATION , Transfer Reduction Driven Gear.
  7. Install the transfer clutch assembly. Refer to , INSTALLATION , Transfer Clutch.
  8. Install the rear drive shaft. Refer to , INSTALLATION , Rear Drive Shaft.
  9. Install the extension case. Refer to , INSTALLATION , Extension Case.
  10. Install the transmission to vehicle. Refer to , INSTALLATION , Automatic Transmission Assembly.