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Drive Pinion Shaft Assembly: Installation

  1. Assemble the drive pinion shaft assembly to the oil pump housing.
    NOTE:
    • Be careful not to bend the shim.
    • Be careful not to press-fit the pinion into housing bore.

    Tightening torque: 

    40 N.m (4.0 kgf-m, 29.5 ft-lb) 

    Fig 1: Locating Drive Pinion Shaft Mounting Bolt
    G05002685Courtesy of SUBARU OF AMERICA, INC.
  2. Join the converter case with the transmission case. < Refer to INSTALLATION , Converter Case. >
  3. Install the reduction driven gear. < Refer to INSTALLATION , Reduction Driven Gear. >
  4. Install the reduction drive gear. < Refer to INSTALLATION , Reduction Drive Gear. >
  5. Connect the transmission case with the extension case. < Refer to INSTALLATION , Extension Case. >
  6. Insert the inhibitor switch connector and transmission harness connector onto the stay.
  7. Install the air breather hose. < Refer to INSTALLATION , Air Breather Hose. >
  8. Install the ATF cooler inlet and outlet pipes. < Refer to INSTALLATION , ATF Cooler Pipe and Hose. >
  9. Install the oil charge pipe with O-ring. < Refer to INSTALLATION , Oil Charge Pipe. >
  10. Apply ATF to the O-ring, insert the input shaft while rotating the shaft slowly by hand, and check the amount of protrusion.
    NOTE: Use new O-rings.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 2: Identifying Input Shaft Protrusion
    G05002576Courtesy of SUBARU OF AMERICA, INC.
  11. Install the torque converter clutch assembly. < Refer to INSTALLATION , Torque Converter Clutch Assembly. >
  12. Install the transmission assembly to the vehicle. < Refer to INSTALLATION , Automatic Transmission Assembly. >