Reverse Brake Assembly: Assembly
- Install the reverse brake piston.NOTE: Apply CVTF to the sealing area of reverse brake piston.
- Install the return spring.
- Install the spring retainer.
- Compress the return spring using the ST to install the snap ring.
ST 18762AA000 COMPRESSOR SPECIAL TOOL
- Check the operation of reverse brake piston by blowing compressed air intermittently from reverse brake housing hole.
- Place the driven plate, drive plate and retaining plate neatly in this order on surface table.
- Set the dial gauge to retaining plate, and read its scale.NOTE: The value, which is read in the gauge at this time, is zero point.
- Scale and record the weight "Z" of a flat board which will be put on retaining plate.NOTE:
- Use a stiff board which does not bend against load as a flat board to be put on retaining plate.
- Use a flat board weighing less than 29 N (3.0 kgf, 6.5 lb).
- Put the flat board on retaining plate.
- Using the following formula, read the push/pull gauge and calculate "N".
N = 29 N (3.0 kgf, 6.5 lb) - Z
29 N (3.0 kgf, 6.5 lb) : Load applied to clutch plate
Z: Flat board weight
- Press the center of retaining plate by applying a force of "N" using push/pull gauge, and then measure and record the compression amount "A".NOTE: Measure at four points with a 90° interval and calculate the average.
- Install the dish plate, drive plate, driven plate, retaining plate and snap ring to the reverse brake housing.NOTE: Install the dish plate in the correct direction.
- Measure and record the clearance "B" between the retaining plate and snap ring.
- Piston stroke calculation
Calculate with A and B dimensions recorded before. If it exceeds the limit, replace with a new drive plate and adjust within the initial standard value.
S mm (in) = A + B
S: Piston stroke
A: Compression amount of drive plate and dish plate
B: Clearance between retaining plate and snap ring
Initial standard:
2.3 - 2.7 mm (0.091 - 0.106 in)
Limit thickness:
2.9 mm (0.114 in)
Retaining plate Part No. Thickness mm (in) 31567AB750 4.2 (0.165) 31567AB800 4.4 (0.173) 31567AB810 4.6 (0.181) 31567AB820 4.8 (0.189)