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Transfer Clutch: Disassembly

  1. Remove the snap ring, and then remove the retaining plate, drive plate and driven plate.
    Fig 1: Identifying Snap Ring
    G08578806Courtesy of SUBARU OF AMERICA, INC.
  2. Compress the return spring using the ST to remove the snap ring.

    ST 18762AA000 COMPRESSOR SPECIAL TOOL

    Fig 2: Removing Snap Ring And Transfer Clutch Piston Seal Using Compressor Special Tool
    G08578807Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the transfer clutch piston seal.
  4. Remove the return spring.
    Fig 3: Removing/Installing Return Spring
    G08317908Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the transfer clutch piston by blowing compressed air through transfer clutch assembly hole.
    NOTE: Plug the holes through which the compressed air is not blown.
    Fig 4: Locating Transfer Clutch Assembly Hole
    G08317909Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the ball bearing using ST.

    ST1 18767AA010 BEARING REMOVER

    ST2 18723AA000 REMOVER

    Fig 5: Removing Ball Bearing Using Special Tools
    G08317910Courtesy of SUBARU OF AMERICA, INC.