Fuel Tank: Installation

Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
WARNING: A helper is required to perform this work.

Fig 1: Locating Fuel Tank Band Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Securely insert the fuel filler hose to the spool, and then install a clamp or clip as shown.
Tightening torque:

2.5 N.m (0.3 kgf-m, 1.8 ft-lb)

Fig 2: Locating Fuel Filler Hose Mounting Clamp
Courtesy of SUBARU OF AMERICA, INC.

Fig 3: Identifying Hose, Clamp Or Clip, Spool And Pipe
Courtesy of SUBARU OF AMERICA, INC.
Connect the quick connector of the circulate tube to the evaporation pipe as shown in the figure.
CAUTION:
- Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
- Make sure that the quick connector is securely connected.
  
  Fig 4: Connecting Circulate Tube Quick Connector To Evaporation Pipe
  Courtesy of SUBARU OF AMERICA, INC.
  
  Fig 5: Locating Quick Connector
  Courtesy of SUBARU OF AMERICA, INC.
Connect the air vent hose to fuel tank.

Fig 6: Locating Air Vent Hose Mounting Clamp
Courtesy of SUBARU OF AMERICA, INC.
Move the fuel tank so that the distance between the center of the positioning hole for the body (A) and the front end of the fuel tank flange (B) becomes L, and tighten the bolts of the fuel tank bands in the sequence shown in the figure.
CAUTION: To prevent the fuel tank from damage, after tightening the bolts of the fuel tank bands, make sure that the distance between the center of the positioning hole for the body (A) and the front end of the fuel tank flange (B) is L.

Distance L: Center of the positioning hole for the body (A) - Front end of the fuel tank flange (B)

14.5 mm (0.571 in) or less

Tightening torque:

33 N.m (3.4 kgf-m, 24.3 ft-lb)

Fig 7: Identifying Tightening Sequence Of Fuel Tank Band Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the rear suspension assembly.
WARNING: A helper is required to perform this work.
1. Support the rear differential with the transmission jack.
2. Support the rear suspension assembly and install the rear suspension assembly to the body.
  Tightening torque:
  
  T1: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
  
  T2: 200 N.m (20.4 kgf-m, 147.5 ft-lb)
  
  Fig 8: Rear Suspension Assembly Mounting Bolts With Torque Specifications
  Courtesy of SUBARU OF AMERICA, INC.
3. Install the rear shock absorber to the rear suspension arm.
  NOTE: Use a new self-locking nut.
  
  Tightening torque:
  
  120 N.m (12.2 kgf-m, 88.5 ft-lb)
  
  Fig 9: Locating Rear Shock Absorber To Rear Suspension Arm Mounting Bolt
  Courtesy of SUBARU OF AMERICA, INC.
Install the heat shield cover.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 10: Locating Heat Shield Cover Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the bolts (B) and nuts (C) securing the fuel tank protector and install the clip (A) securing the fuel tank protector and heat shield cover.
Tightening torque:

Nut (C): 9 N.m (0.9 kgf-m, 6.6 ft-lb)

Bolt (B): 18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 11: Identifying Fuel Tank Protector And Heat Shield Cover Clip, Bolts And Nuts
Courtesy of SUBARU OF AMERICA, INC.
Install the propeller shaft. Refer to INSTALLATION .
Install the heat shield cover.
Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 12: Identifying Heat Shield Cover
Courtesy of SUBARU OF AMERICA, INC.
Install the rear exhaust pipe and muffler. Refer to INSTALLATION and INSTALLATION .
Lower the vehicle.
Connect the parking brake cable to the parking brake assembly. Refer to INSTALLATION .
Install the rear disc brake assembly.
Tightening torque:

66 N.m (6.7 kgf-m, 48.7 ft-lb)

Fig 13: Locating Rear Disc Brake Assembly Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the rear brake hose bracket to the rear housing.
Tightening torque:

33 N.m (3.4 kgf-m, 24.3 ft-lb)

Fig 14: Locating Rear Brake Hose Bracket Mounting Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the rear ABS wheel speed sensor harness bracket to the upper arm.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 15: Locating Rear ABS Wheel Speed Sensor Harness Bracket Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Attach the rear ABS wheel speed sensor to the rear housing.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 16: Locating Rear ABS Wheel Speed Sensor Mounting Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the rear wheels.
Tightening torque:

120 N.m (12.2 kgf-m, 88.5 ft-lb)
Connect the quick connector of the fuel delivery tube (A). Refer to INSTALLATION .

Fig 17: Identifying Quick Connector Fuel Delivery Tube
Courtesy of SUBARU OF AMERICA, INC.
Install the service hole cover of fuel sub level sensor.

Fig 18: Locating Fuel Sub Level Sensor Service Hole Cover Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Attach the service hole cover of the fuel pump, and attach the connector and clip.

Fig 19: Identifying Connector, Grommet, Clip And Screw
Courtesy of SUBARU OF AMERICA, INC.
Set the floor mat (C), and install clips (A) and seat cushion hooks (B).

Fig 20: Identifying Fuel Tank Seat Cushion Hooks And Floor Mat And Clips
Courtesy of SUBARU OF AMERICA, INC.
Install the rear seat cushion. Refer to INSTALLATION .
Connect the battery ground terminal.
Inspect the wheel alignment and adjust if necessary.