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Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the oil seal to the converter case using ST.
    NOTE: Use a new oil seal.

    ST 499587100 OIL SEAL INSTALLER

    Fig 1: Installing Oil Seal To Converter Case Using Oil Seal Installer
    G05022334Courtesy of SUBARU OF AMERICA, INC.
  3. Install the front differential assembly and left and right side retainers to the case. < Ref. to INSTALLATION , Front Differential Assembly. >
  4. Remove the oil pump cover from the AT main case, and then adjust and check the backlash and tooth contact of the front differential. < Ref. to REMOVAL , Oil Pump Cover. > < Ref. to ADJUSTMENT , Front Differential Assembly. > < Ref. to ADJUSTMENT , Drive Pinion Shaft Assembly. >
  5. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or equivalent 

    Fig 2: Identifying Liquid Gasket Applying Area
    G05022335Courtesy of SUBARU OF AMERICA, INC.
  6. Install the converter case assembly without damaging bushing and oil seal.
    NOTE: Use a new bolt for the oil charge pipe and ATF AT pipe portions.

    Tightening torque: 

    Oil charge pipe and ATF AT pipe portions 

    38 N.m (3.9 kgf-m, 28.0 ft-lb) 

    Other than above 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  7. Install the three converter case mounting bolts (TORX®).

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

    ST 18676AA020 TORX® WRENCH

    Fig 3: Identifying Converter Case Mounting Bolts
    G05668863Courtesy of SUBARU OF AMERICA, INC.
  8. Apply proper amount of liquid gasket to the entire oil pan mating surface, and then install it.

    Liquid gasket: 

    THREE BOND 1217B (Part No. K0877YA020) or equivalent 

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    Fig 4: Identifying Liquid Gasket Applying Area On Oil Pan Mating Surface
    G05022243Courtesy of SUBARU OF AMERICA, INC.
  9. Install the turbine speed sensor 1. < Ref. to INSTALLATION , Turbine Speed Sensor 1. >
  10. Install the ATF AT pipe. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose. >

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  11. Install the transmission harness connector to the stay.
  12. Install the oil charge pipe. < Ref. to INSTALLATION , Oil Charge Pipe. >
  13. Install the air breather hose. < Ref. to INSTALLATION , Air Breather Hose. >
  14. Install the torque converter assembly. < Ref. to INSTALLATION , Torque Converter Assembly. >
  15. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly. >