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Fuel Pump: Removal

WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
  • Be careful not to spill fuel.
  • Catch the fuel from the tubes using a container or cloth.
  • If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain fuel before starting work to avoid the fuel to spill.
NOTE: Fuel pump assembly consists of fuel pump, fuel filter and fuel level sensor.
  1. Release the fuel pressure. <Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.>
  2. Drain fuel. <Ref. to DRAINING FUEL (WITH SUBARU SELECT MONITOR) , PROCEDURE, Fuel.>
  3. Disconnect the ground cable from battery.
  4. Remove the rear seat cushion. <Ref. to REMOVAL , Rear Seat.>
  5. Remove the service hole cover.
    Fig 1: Locating Service Hole Cover Bolts
    G10264933Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the connector from fuel pump.
    Fig 2: Locating Fuel Pump Connector
    G10264934Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the quick connectors of fuel delivery tube (A), fuel return tube (B), and jet pump tube (C). <Ref. to REMOVAL , Fuel Delivery, Return and Evaporation Lines.>
    Fig 3: Identifying Fuel Delivery, Fuel Return And Jet Pump Tubes
    G10264935Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the nuts which hold the fuel pump upper plate to the fuel tank.
    Fig 4: Locating Fuel Pump Upper Plate Nuts
    G06648417Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the fuel pump assembly from the fuel tank.