Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Use a new gasket.

Tightening torque:

25 N.m (2.5 kgf-m, 18.4 ft-lb)

Fig 1: Locating Cylinder Head Intake Manifold Bolts
Courtesy of SUBARU OF AMERICA, INC.
Connect the fuel delivery hose, fuel return hose, and evaporation hose.

Fig 2: Identifying Fuel Delivery Hose, Return Hose And Evaporation Hose
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Fix the engine harness to the rocker cover LH with the air duct.
Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

Fig 3: Locating Rocker Cover LH Air Duct Bolts
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Fix the engine harness to the rocker cover RH with clips (A).

Fig 4: Identifying Rocker Cover RH Engine Harness Clip
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Lift up the vehicle.
Connect connector (A) to the exhaust camshaft position sensor, connector (B) to the exhaust oil flow control solenoid valve, connector (C) to the ignition coil.

Fig 5: Identifying Exhaust Camshaft Position Sensor And Oil Flow Control Solenoid Valve Connectors
Courtesy of SUBARU OF AMERICA, INC.
Install the engine harness cover. (right side only.)
Tightening torque:

5 N.m (0.5 kgf-m, 3.7 ft-lb)

Fig 6: Removing Engine Harness Cover
Courtesy of SUBARU OF AMERICA, INC.
Install the clip securing the engine harness. (Left side only)

Fig 7: Locating Engine Harness Clip
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Lower the vehicle.
Connect the connector to the intake oil flow control solenoid valve.

Fig 8: Locating Intake Oil Flow Control Solenoid Valve Connector
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to the intake camshaft position sensor.

Fig 9: Locating Intake Camshaft Position Sensor Connector
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Connect the connector to the secondary air combination valve.

Fig 10: Locating Secondary Air Combination Valve Connector
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Connect the connector to the knock sensor.

Fig 11: Locating Knock Sensor Connector
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Connect the connector to the power steering pump switch.

Fig 12: Locating Power Steering Pump Switch Connector
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Connect the connector (A) to the engine coolant temperature sensor, connector (B) to the oil pressure switch, and the connector (C) to the crankshaft position sensor.

Fig 13: Identifying Engine Coolant Temperature Sensor And Crankshaft Position Sensor Connectors
Courtesy of SUBARU OF AMERICA, INC.
Install the engine harness connector to engine harness bracket, then connect the bulkhead harness connector to the engine harness connector.

Fig 14: Locating Engine Harness Connector
Courtesy of SUBARU OF AMERICA, INC.
Install the engine harness to clip (A).

Fig 15: Identifying Engine Harness Clip
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Install the engine coolant hose to the water tank pipe.

Fig 16: Locating Water Tank Pipe
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Connect the air control hose (A) to the wastegate actuator, and install the turbocharger to the intake duct.
Tightening torque:

3 N.m (0.3 kgf-m, 2.2 ft-lb)

Fig 17: Locating Turbocharger Intake Duct Clamp
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Connect the vacuum hose (A) and connector (B) to the PCV hose assembly B.

Fig 18: Identifying Vacuum Hose Connector And PCV Hose Assembly
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Install the vacuum hose to clip (B), and install the PCV hose assembly A to clip (A).

Fig 19: Identifying PCV Hose Assembly A And Vacuum Hose Clips
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Connect the connector to the PCV hose assembly A.

Fig 20: Locating PCV Hose Assembly Connector
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Connect the brake booster vacuum hose (A) and pressure regulator vacuum hose (B) to the intake manifold.

Fig 21: Identifying Intake Manifold Brake Booster And Pressure Regulator Vacuum Hoses
Courtesy of SUBARU OF AMERICA, INC.
Connect the engine coolant hoses to throttle body.

Fig 22: Locating Throttle Body Engine Coolant Hose
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Install the A/C pressure hoses to A/C compressor. < Ref. to INSTALLATION , Hose and Pipe. >
Install the coolant filler tank. < Ref. to INSTALLATION , Coolant Filler Tank. >
Install the generator. < Ref. to INSTALLATION , Generator. >
Install the air by-pass valve. < Ref. to INSTALLATION , Air By-pass Valve. >
Install the air intake boot.
Tightening torque:

2.5 N.m (0.3 kgf-m, 1.8 ft-lb)

Fig 23: Locating Air Intake Boot
Courtesy of SUBARU OF AMERICA, INC.
Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
Install the chamber assembly. < Ref. to INSTALLATION , Chamber Assembly. >
Install the air intake duct. < Ref. to INSTALLATION , Air Intake Duct. >
Connect the battery ground terminal.
Lift up the vehicle.
Install the under cover. < Ref. to INSTALLATION , Front Under Cover. >
Lower the vehicle.
Install the V-belt cover.
Tightening torque:

13 N.m (1.3 kgf-m, 9.6 ft-lb)

Fig 24: Locating V-Belt Cover
Courtesy of SUBARU OF AMERICA, INC.
Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
Charge the A/C system with refrigerant. < Ref. to PROCEDURE , Refrigerant Charging Procedure. >