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(FA20/port fuel injection): Removal

  1. Fuel spill prevention procedure (Refer to Fuel system (FA20) )
  2. Disconnection of the battery ground terminal (Refer to Working precautions and notes )
  3. Chamber ASSY removal

    (Refer to Removal )

  4. Removal of injector driver (Refer to Injector driver (FA20) )
  5. Intake manifold protector (bank 1 side) removal
    1. Release the four clamps and disconnect the wiring harness.
      Fig 1: Identifying Intake Manifold Protector Clamps (Bank 1 Side)
      G11258736Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the 2 bolts, and remove the intake manifold protector (bank 1 side).
    Fig 2: Identifying Intake Manifold Protector Bolts (Bank 1 Side)
    G11258737Courtesy of SUBARU OF AMERICA, INC.
  6. Fuel hose NO. 1 disconnection
    1. Put an alignment mark on the fuel hose No. 1.
      Fig 3: Locating Alignment Mark On Fuel Hose No. 1
      G11258738Courtesy of SUBARU OF AMERICA, INC.
    2. Disconnect the fuel hose NO. 1 with the SST. (Refer to Fuel system (FA20) )

    SST 42099AE000

  7. Fuel hose NO. 2 disconnection
    1. Put an alignment mark on the fuel hose No. 2.
      Fig 4: Locating Alignment Mark On Fuel Hose No. 2
      G11258739Courtesy of SUBARU OF AMERICA, INC.
    2. Disconnect the fuel hose NO. 2 with the SST. (Refer to Fuel system (FA20) )

    SST 42099AE000

  8. Purge hose disconnection
    1. Move the hose clamp and disconnect the purge hose.
    Fig 5: Locating Purge Hose Clamp
    G08552525Courtesy of SUBARU OF AMERICA, INC.
  9. Intake manifold protector (bank 2 side) removal
    1. Remove the bolt and disconnect the wiring harness clamp bracket. (Transmission A/T)
      Fig 6: Locating Intake Manifold Protector Bolt (Bank 2 Side)
      G11258741Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the 2 bolts, and remove the intake manifold protector (bank 2 side).
    Fig 7: Locating Intake Manifold Protector Bolts (Bank 2 Side)
    G11258742Courtesy of SUBARU OF AMERICA, INC.
  10. Fuel delivery pipe (bank 2 side) removal
    1. Disconnect the two fuel injector ASSY connectors.
    2. Release the clamp and disconnect the wiring harness.
      Fig 8: Locating Fuel Injector Assembly Connectors And Clamp
      G11258743Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the fuel pump connector.
      Fig 9: Locating Fuel Pump Connector
      G11258744Courtesy of SUBARU OF AMERICA, INC.
    4. Disconnect the fuel delivery pipe NO. 3 from the fuel delivery pipe (bank 2 side). (Refer to Fuel system (FA20) )
      Fig 10: Locating Fuel Delivery Pipe No. 3 Of Fuel Delivery Pipe (Bank 2 Side)
      G11258745Courtesy of SUBARU OF AMERICA, INC.
    5. Remove the 2 bolts and remove the fuel delivery pipe (bank 2 side) by pulling up it along the axis line of fuel injector ASSY.
    Fig 11: Locating Fuel Delivery Pipe Bolts (Bank 2 Side)
    G11258746Courtesy of SUBARU OF AMERICA, INC.
  11. Fuel delivery pipe (bank 1 side) removal
    1. Disconnect the two fuel injector ASSY connectors.
    2. Release the clamp and disconnect the wiring harness.
    3. Disconnect the fuel delivery pipe NO. 3 from the fuel delivery pipe (bank 1 side). (Refer to Fuel system (FA20) )
      Fig 12: Locating Fuel Injector Assembly Connectors
      G11258747Courtesy of SUBARU OF AMERICA, INC.
    4. Remove the 2 bolts and remove the fuel delivery pipe (bank 1 side) by pulling up it along the axis line of fuel injector ASSY.
    Fig 13: Locating Fuel Delivery Pipe Bolts (Bank 1 Side)
    G11258748Courtesy of SUBARU OF AMERICA, INC.
  12. Fuel injector ASSY removal
    1. Remove the fuel injector ASSY from the fuel delivery pipe.
      Fig 14: Removing Fuel Injector Assembly From Fuel Delivery Pipe
      G11258749Courtesy of SUBARU OF AMERICA, INC.
      CAUTION: When the fuel injector ASSY is reinstalled without replacing it, identify it with a tag etc. marked with the cylinder number.
      Fig 15: Identifying Fuel Injector Assembly Tag
      G11258750Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the O-ring, rubber and seal ring from the fuel injector ASSY.
    Fig 16: Identifying O-Ring, Rubber And Seal Ring
    G11258751Courtesy of SUBARU OF AMERICA, INC.