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Fuel Pump: Removal

WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
  • Be careful not to spill fuel.
  • Catch the fuel from the tubes using a container or cloth.
  • If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain fuel before starting work to avoid the fuel to spill.
NOTE: Fuel pump assembly consists of fuel pump, fuel filter and fuel level sensor.
  1. Release the fuel pressure. Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.
  2. Drain fuel. Ref. to DRAINING FUEL (WITH SUBARU SELECT MONITOR) , PROCEDURE, Fuel.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G08317298Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the rear seat cushion. Ref. to REMOVAL , Rear Seat.
  5. Remove the service hole cover of fuel pump.
    Fig 2: Locating Fuel Pump Service Hole Cover
    G08315485Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect connectors from the fuel pump, and move aside the service hole cover.
    Fig 3: Locating Fuel Pump Connector
    G09475615Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the quick connector of fuel delivery tube and jet pump tube.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 4: Disconnecting Quick Connector
    G11584189Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Locating Quick Connector
    G09475659Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the nuts which hold the fuel pump upper plate to the fuel tank.
    Fig 6: Locating Fuel Pump Upper Plate Nuts
    G09475660Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the fuel pump assembly from the fuel tank.
CAUTION: Be careful not to let the arm and float of fuel level sensor contact the fuel tank.