MT Gear Shift Lever: Assembly

NOTE:

Clean all the parts before assembly.
Apply NIGTIGHT LYW No. 2 grease or equivalent to each part. Ref. to 5MT GEAR SHIFT LEVER , COMPONENT, General Description.

Mount the bushing and cushion rubber to the stay.

Fig 1: Bushing, Stay, Cushion Rubber
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Install the bushing and spacer to boss.

Fig 2: Bushing And Spacer
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Install the boss to the joint.
NOTE: Use a new self-locking nut.

Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 3: Installing Boss To Joint
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Install the snap ring to gear shift lever and install the bushing.
NOTE: Apply grease to the bushing.

Fig 4: Spring Pin, Bushing, Snap Ring
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Apply grease to the bushing and O-ring, and then install to gear shift lever.

Fig 5: O-Ring And Bushing
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Apply sufficient grease into boss, and then install the gear shift lever to the stay.

Fig 6: Installing Gear Shift Lever To Stay
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Install the snap ring.

Fig 7: Snap Ring Location
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Insert the gear shift lever and rod into boot hole.
Install the rod.
NOTE: Use a new self-locking nut.

Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 8: Rod, Lever And Stay
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Install the lock wire.
NOTE: Use a new lock wire.

Fig 9: MT Gear Shift Lever Lock Wire
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NOTE:
- Install the lock wire to the stay groove.
- Bend the extra wire to the same direction of lock wire winding.
Fig 10: Installing Lock Wire To Stay Groove
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