MT Gear Select Cable: Installation
CAUTION:
- Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side.
- Do not bend the MT gear select cable sharply.
- Do not twist the inner cable excessively.
- Remove the MT gear select cable from the select bracket.CAUTION: Check for assembling position before removing the MT gear select cable from the select bracket.
- Set to the new MT gear select cable to the select bracket and secure it with the clamp.CAUTION: Be careful not to mistake the MT gear select cable installing direction.
- Install the MT gear select cable and select bracket as a single unit to the transmission body.
Tightening torque:
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Install the MT gear select cable to the select lever COMPL.
- Measure the exposed length (a) of MT gear select cable. If the value is out of specification, adjust the MT gear select cable. <Ref. to
ADJUSTMENT , MT Gear Select Cable.>
Exposed length (a) of MT gear select cable:
Specification: 11 mm (0.4 in)
- Connect the MT gear select cable.
- Install the plate cable assembly.
Tightening torque:
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Insert the MT gear select cable into clamp cable, and install to the transmission.
Tightening torque:
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Raise the transmission jack, install the front crossmember and rear crossmember.
Tightening torque:
T1: 75 N.m (7.6 kgf-m, 55.3 ft-lb)
T2: 140 N.m (14.3 kgf-m, 103.3 ft-lb)
- Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain.
- Take out the transmission jack.
- Install the center exhaust cover.
Tightening torque:
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Install the center exhaust pipe. <Ref. to INSTALLATION , Center Exhaust Pipe.>
- Install the front under cover. <Ref. to INSTALLATION , Front Under Cover.>
- Lower the vehicle.
- Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly.
- Remove the bolts from ST (SPECIAL TOOL FB).
- Remove the bolt and nut to remove ST (SPECIAL TOOL FB).
- Temporarily attach the front engine mounting with bolts.
- Install the bolt and nut to the front engine mounting.
- Tighten the bolts and nuts of front engine mounting.
Tightening torque:
T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)
T2: 45 N.m (4.6 kgf-m, 33.2 ft-lb)
- Remove the ST (ENGINE HANGER).CAUTION: Be sure to remove the M8 bolt.
- Remove the ST1 and ST2 from the engine unit.
ST1 18363AA050 BOLT
ST2 18360AA040 HANGER
- Attach the nuts to the left and right transmission mounting brackets.
Tightening torque:
45 N.m (4.6 kgf-m, 33.2 ft-lb)
- Install the air intake boot assembly. <Ref. to INSTALLATION , Air Intake Boot.>
- Install the V-belt cover.
Tightening torque:
6.5 N.m (0.7 kgf-m, 4.8 ft-lb)
- Install the air intake duct. <Ref. to INSTALLATION , Air Intake Duct.>
- Connect the ground terminal to battery sensor. <Ref. to BATTERY , NOTE, Repair Contents.>
- Make sure the gears can be shifted accurately into each gear.