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Fuel Delivery and Evaporation Lines: Removal: Notes

WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION: Be careful not to spill fuel.
  1. Release the fuel pressure. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel>PROCEDURE>RELEASING OF FUEL PRESSURE .
  2. Drain fuel. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel>PROCEDURE>DRAINING FUEL (WITH SUBARU SELECT MONITOR) .
  3. Disconnect the ground cable from battery. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  4. Open the fuel filler lid and remove the fuel filler cap.
    NOTE: This operation is required to release the inner pressure of the fuel tank.
  5. Remove the fuel delivery tube clamp from the fuel delivery tube.
    G11252920Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the quick connector on the fuel delivery tube from the fuel pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE A) .
    G11252921Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the evaporation hose from the fuel pipe assembly.
    G11252988Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the connector from the fuel pipe bracket A.
    G11252989Courtesy of SUBARU OF AMERICA, INC.
  9. Lift up the vehicle.
  10. Remove the bolts securing the fuel bracket A, and remove the pipe clamp from the fuel pipe assembly.
    G11252990Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Tank>REMOVAL .
  12. Remove individual tubes and hoses from the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>General Description>COMPONENT>FUEL TANK .
    • For information about disconnecting fuel delivery tube, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE D) .
    • For information about disconnecting the circulate tube, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE G) .
    • For information about disconnecting the vent tube, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE F)  Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE H) .
  13. Disconnect the purge tube from the fuel pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE G) .
    G11252991Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the floor under protector RH. Ref. to EXTERIOR/INTERIOR TRIM>Floor Under Protector>REMOVAL .
  15. Disconnect the brake pipe. Ref. to BRAKE>Brake Hose>REMOVAL>FRONT BRAKE HOSE Ref. to BRAKE>Brake Pipe>REMOVAL>CENTER AND REAR BRAKE PIPE .
  16. Remove the bolts securing the fuel pipe bracket B and the fuel pipe bracket C, and remove the pipe clamp from the fuel pipe assembly.
    G11252992Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the fuel pipe assembly from the pipe clamp.
    G11252993Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the fuel sub delivery tube. (Crosstrek model)
    1. Remove the fuel pump. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Pump>REMOVAL .
    2. Remove the fuel sub level sensor. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Sub Level Sensor>REMOVAL .
    3. Remove the fuel sub delivery tube from the fuel tank.